- Carry out routine mechanical maintenance of plant machinery and equipment.
- Attend mechanical breakdowns and restore equipment in the shortest possible time.
- Carry out preventive and predictive maintenance as per schedule.
- Regularly inspect equipment and identify potential mechanical problems before breakdown occurs.
- Ensure proper upkeep of all mechanical equipment in the plant.
- Pumps
- Agitators
- Reactors
- Gearboxes
- Compressors
- Blowers
- Valves
- Mechanical seals
- Bearings
- Couplings
- Piping systems
- Utility equipment
- Rotating and stationary equipment
- Identify the root cause of mechanical failures and take corrective action.
- Attend equipment breakdowns promptly to minimize production loss.
- Carry out replacement of bearings, seals, couplings, mechanical components, and other worn-out parts.
- Identify recurring problems and bring them to the notice of the Mechanical Manager.
- Support permanent corrective action instead of repeatedly attending the same breakdown.
- Follow preventive maintenance schedules for all assigned equipment.
- Carry out lubrication, alignment, tightening, inspection, and replacement activities as required.
- Maintain proper preventive maintenance and breakdown records.
- Inform the concerned manager in advance about equipment requiring major repair or replacement.
- Carry out basic pipe fitting and mechanical fitting work.
- Support fabrication, installation, and modification activities as required.
- Assist in replacement and maintenance of pipelines, valves, flanges, and fittings.
- Coordinate with welders,
fabricators, and contractors for mechanical jobs.
- Check leakages and ensure timely rectification.
- Participate actively in planned plant shutdowns.
- Complete assigned maintenance jobs within shutdown timelines.
- Support overhauling and inspection of critical equipment.
- Ensure proper checking of equipment before restart of the plant.
- Work closely with Production teams to ensure uninterrupted plant operations.
- Respond quickly to mechanical problems affecting production.
- Help minimize plant downtime arising from mechanical failures.
- Ensure equipment is handed back to Production in safe operating condition after maintenance.
- Strictly follow plant safety procedures while carrying out maintenance work.
- Follow Lockout/Tagout procedures before working on equipment.
- Ensure proper use of PPE.
- Follow protected practices while working at height, in confined spaces, or during hot work.
- Immediately report unsafe mechanical conditions or equipment.
- Maintain proper condition of mechanical tools and maintenance equipment.
- Monitor availability of frequently required mechanical spares.
- Inform the Mechanical Manager regarding critical spare requirements.
- Avoid unnecessary wastage or misuse of spare parts and consumables.
- Maintain basic records of breakdowns, repairs, and preventive maintenance activities.
- Ensure proper housekeeping in maintenance areas and around equipment after completion of work.
- Maintain tools, work areas, and spare storage in an organized manner.
Required Skills
- Logical thinking
- Organizing
- Good in communication