- Preventive maintenance planning
- Prepare and execute preventive maintenance schedules for all utilities and equipment including:
- DG Sets
- Compressors
- Air Washers
- Water Filters
- Air Conditioners
- Maintain machine-wise maintenance documentation and checklists
- Breakdown Support & Reliability
- Ensure zero production loss due to pre-intimated equipment faults
- Provide timely technical support during machine breakdowns
- Conduct root cause analysis (RCA) of all breakdowns and implement corrective actions
- Inventory Spares Management
- Manage inventory of spare parts with an average holding of no more than 6 months
- Identify and implement localization of spares to reduce annual spare costs
- Ensure availability of critical spares without overstocking
- Utilities Energy Management
- Monitor and analyze energy consumption (electricity, PNG, diesel) and suggest improvements
- Ensure effective functioning of power backup systems and air/water utilities
- Documentation Compliance
- Maintain complete documentation for all machines, maintenance schedules, and interventions
- Prepare and maintain training reports,
team performance records, and internal KPIs
- Attend and support internal and external audits, ensuring all compliance requirements are met
- Team Management Discipline
- Supervise, train, and evaluate maintenance team members
- Enforce discipline within the team including proper use of uniforms, safety gear, and adherence to break timings
- Promote a culture of safety, continuous improvement, and accountability
- General Accountability
- Ensure interruption-free factory operations through planned and responsive maintenance
- Maintain cleanliness, orderliness, and safety in the maintenance area
- Support any additional work or special projects as assigned by the management
- Instruments Machines under Responsibility:
- Heidelberg Printing Machines
- BOBST Die-cutting and Pasting Machines
- Rigid Box Making Machines
- Corrugation Flute Board Machines
- Leaflet Folding Machines
- Power Generators
- Effluent Treatment Plant (ETP)