Drive shop-floor efficiency, optimize production workflows, and minimize material waste through effective line balancing, accurate SAM derivation, continuous training, and Lean manufacturing practices.
Responsibilities
- IE &
- Line Planning:
Prepare Operation Breakdown (OB), derive SAM (using vector times), conduct capacity studies, and prepare line layouts.
- Line Balancing &
- Bottlenecks: Dynamically balance lines based on real-time absenteeism, monitor bottlenecks, and assign "Champion Operators" to resolve floor issues.
- Production Execution &
- Changeover: Manage quick style changeovers, secure input flow to eliminate operator waiting time, and perform hourly production and size/shipment closure follow-ups.
- Operator Training &
- Multi-Skilling:
Onboard freshers using specialized sewing techniques, execute multi-skilling plans (PVF matrix), and train operators on upcoming critical styles.
- Continuous Improvement &
- Waste Control: Track and reduce thread/material over-consumption, maintain 5S standards, and execute Kaizen projects to improve overall line performance.
Qualifications &
- Requirements
- Education: Degree in Industrial Engineering, Garment Production, or Textile Technology.
- Experience: 5+ years of IE experience in garment manufacturing.