28 Sep
|
Arvind
|
Ahmedabad
: Senior Manager Bleaching & Finishing
Location: Santej / Khatraj (Near Ahmedabad), Gujarat
Department: Woven Textile Processing / Fabric Manufacturing
Company: Arvind Ltd.
Position Overview
Arvind Ltd. is seeking an experienced and technical Senior Manager Bleaching & Finishing to lead the continuous processing operations for our specialized Gabardine Fabric Expansion Project. This role is pivotal in driving shop-floor execution across continuous bleaching (CBR), singeing, mercerizing, and high-end mechanical/chemical finishing ranges (Sanforizing, Stenters, Calenders) dedicated to heavy-duty, high-density bottom-weight twills and gabardines.
The ideal candidate will combine deep expertise in continuous fabric processing chemistry with strong shop-floor management skills to achieve superior hand-feel, shade consistency, dimensional stability, and production efficiency while strictly adhering to EHS and ETP standards.
Key Responsibilities
- Shop-Floor Processing & Process Control
- Continuous Bleaching & Pre-Treatment: Manage Singeing, Desizing, Continuous Bleaching Ranges (CBR), and Mercerizing lines to ensure uniform absorbency, whiteness, and strength retention for gabardine & heavy twill constructions.
- Specialized Finishing Operations: Oversee chemical and mechanical finishing processes (Stenters, Sanforizing/Zero-Zero ranges, Calendering, Felt finishing, and functional finishes like water-repellent, stain-resistant, or soft-touch coatings).
- Gabardine Technical Parameters: Ensure accurate control over diagonal weave clarity, fabric skewness, shrinkage/dimensional stability, weight (GSM),
and drape characteristic of premium bottom-weight fabrics.
2. Project Execution & Capacity Scaling
- Participate actively in the setup, machine selection, commissioning, and trial runs for new bleaching and finishing machinery under the Gabardine expansion project.
- Develop Standard Operating Procedures (SOPs), recipe parameters, and process flowcharts for new product variants.
- Collaborate with R&D;, Product Development, and Quality Control to convert customer tech-packs into mass-production formulas.
3. Quality Control & Defect Minimization
- Drive First-Time-Right (FTR) processing metrics to reduce re-runs, shade variation, side-to-center variation, creasing, and process defects (e.g., pinholes, uneven mercerization, or drying marks).
- Conduct regular bath analyses, chemical dosage audits, and liquor ratio optimization to ensure consistent process stability.
- Partner with the Quality Assurance team to ensure compliance with buyer-specific physical and chemical test norms (ISO, AATCC, ASTM).
4. Cost Optimization & Operational Excellence
- Optimize thermal energy, power, water, and auxiliary chemical consumption to meet sustainability targets and lower per-meter processing costs.
- Implement Lean, 5S, Kaizen, and Total Productive Maintenance (TPM)
methodologies across the bleaching and finishing sections.
- Drive operational downtime reduction through routine preventive maintenance schedules in coordination with the utility and engineering teams.
5. EHS, Compliance & Team Leadership
- Lead, coach, and manage a team of shift engineers, technicians, and machine operators, ensuring high morale and productivity.
- Enforce strict compliance with safety regulations, hazardous chemical handling procedures, zero liquid discharge (ZLD), and ETP operational guidelines.
- Maintain complete documentation and shop-floor records required for customer audits and environmental certifications (e.g., OEKO-TEX, GOTS, ZDHC).
Candidate Profile & Qualifications
- Education: B.Tech / B.E. / B.Sc in Textile Chemistry, Textile Processing, or Chemical Engineering from a recognized institute (e.g., ICT, DKTE, IIT, VJTI).
- Experience: 12 to 18 years of hands-on experience in continuous woven fabric processing (bleaching and finishing), with at least 5 years in a leadership role.
- Technical Expertise:
- In-depth knowledge of continuous ranges (Benninger, Goller, Kusters, Monforts, Morrison, Osthoff, etc.).
- Expertise in chemical formulations for Mercerizing, CBR, and specialized finishing resins/softeners.
- Deep understanding of physical testing norms (shrinkage, tear/tensile strength, abrasion, skewness).
- Soft Skills & Leadership: Strong analytical abilities, cross-functional collaboration, crisis management on the shop floor, and proven team management capabilities.
📌 Sr. Manager - Bleaching & Finishing (Ahmedabad)
🏢 Arvind
📍 Ahmedabad