Requirement:

n

n
- 7–10+ years of relevant experience in Operational Excellence, Continuous Improvement, Manufacturing Operations, Process Engineering, or Industrial Engineering.
n
- Mandatory experience in steel, metals, heavy manufacturing, power generation, or a closely related industry.
n
- Strong hands-on exposure to integrated steel plant operations is highly preferred.
n

n

nExperience across one or more of the following areas:

n

n
- Coke Ovens
n
- Blast Furnace
n
- Steel Melting Shop
n
- Rolling Mills
n
- Captive Power Plant
n
- Utilities
n
- Maintenance
n
- Process Engineering
n
- Quality
n

n

nRequired Technical Skills:

n

n
- Solid understanding of Lean Six Sigma and DMAIC methodology.
n
- Strong knowledge of TPM, OEE, Kaizen, 5S, SPC, FMEA, 8D, RCA, and process capability analysis.
n
- Understanding of steel manufacturing processes and metallurgical operations.
n
- Understanding of power plant efficiency metrics such as PLF, heat rate, auxiliary consumption, and thermal efficiency.
n




- Strong analytical and problem-solving capabilities.
n
- Proficiency in Minitab or equivalent statistical analysis software.
n
- Proficiency in Microsoft Excel and Power BI/Tableau.
n
- Ability to quantify project benefits and translate operational improvements into financial savings.
n

n

nSuccess in this role will be measured through improvements in:

n

n
- Conversion cost per tonne
n
- Energy consumption per tonne
n
- Raw material consumption
n
- Metallic yield
n
- Overall Equipment Effectiveness (OEE)
n
- Plant productivity and throughput
n
- Equipment availability
n
- Unplanned downtime
n
- Scrap, rejection, cobble, and scale losses
n
- Right First Time (RFT)
n
- Customer complaints
n
- Captive power PLF
n
- Specific energy consumption
n
- Realized cost savings from improvement projects
n
- Number and value of successfully completed Lean Six Sigma projects
n

n

📌 Operational Excellence Manager - Steel & Power. Lean Six Sigma Black Belt (India)
🏢 Talentquell
📍 India