General Manager /V.P.- Operation WRM Blooming Mill (Delhi)

General Manager /V.P.- Operation WRM Blooming Mill (Delhi)

28 Sep
|
D tech Management Resource
|
Delhi

28 Sep

D tech Management Resource

Delhi

:-

Experience in WRM and 2 high Reversible Blooming Mill Blooming. Operation I had also completed the 10 TPH Solution Annealing Furnace, Wire Rod Block Mill, Strip Coiler & VRM Project. I was also partly involved during ordering and execution of 10 TPH walking beam type Hardening Furnace.

- Operation in Bar & Bloom Mill (Alloy steel).
- Ensuring production maximisation by reducing down time with maintaining quality product.
- Ensuring cost control by improving yield and furnace oil consumption.
- New section development through continuous & Reversing mill route. (Round, RCS & Rectangle bars).
- Rolling of more than 400 alloy steel spring steel, CHQ & SUP grades. Problem solving of surface decarb of 55SiCr63 & SAE9254 grades & scratches of garret & CHQ grades.
- Rolling of various sections such as Round (dia 4.6 to 160 mm), RCS (75 to 160 mm) and Flat (120 to 45 mm) and strip (150 x 3.0 mm), Hex (12 to 38 mm) of grade like Alloy steel, Tool steel, Stainless Steel, Ball bearing steel, Spring steel, Free cutting steel, carbon steel grade etc.
- Analysis of operational delays, cobbles, mills generated defects and its CAPA
- Rolling planning in consultation with PPC
- Mill development study and implementation to increase production, quality and mill availability.
- Recent section development work
- Re-engineering and modification of passes & rolling schedule stock adjustments for smooth and defect free rolling
- Lead and manage a team to achieve business goals and objectives.
- Work closely with engineering, marketing, sales and customer support teams.
- Identify issues and work with teams to implement effective solutions.
- Managed erection, commissioning activities in 0.6 MTPA wire rod mill of make SMS group & Danielle Morgardshammar.
- Managed cold & hot commissioning of WRM with SMS & Danielle teams.
- Deployment & Training of required manpower to meet the production goals.




- Pre-planning of shutdown jobs and arrangement of resources.
- Analyzing the break down reports & planning for corrective action to eliminate repeated problems.
- TPM E&T; pillar and DM pillar leader-Identify & arrange training programme, to improve the performance of working team.

Project work Experience in Blooming Mill Experience for WRM and 2 high Reversible Blooming Mill

- Green Field project of Combi Mill ( Alloy Steel) and Rebar Mill.
- Conceptualize the mechanical design solutions for expansion projects.
- Plan, schedule, co-ordinate mechanical engineering work
- Supervise the design and ongoing progress of a project, including the coordination with other discipline. Monitoring work progress & preparing progress report.
- Resolve a variety of complex problems, (i.e conflicting design requirements, suitability of materials and equipment, construction cost and project budget.
- Conduct life cycle cost studies and sustainability certification process
- Attend meetings with top management, project consultant, suppliers etc.
- Selection & preparation of technical specifications of major equipments, machines & other auxiliaries of wire rod mills & Hardening Furnace.
- Checking of drawings and interfacing of each equipment.
- Inspection of manufacturing and testing of equipments at vendors works.
- Preparing tender documents & technical specifications of contractual papers.
- Preparing project implementation schedule by using MS PROJECT and PRIMAVERA software.
- Successful completion of various project such as Wire Rod Block Mill,



Solution annealing furnace, Hardening furnace, Strip coiler, VRM & Blooming Mill etc.
- Various modifications done in mill to reduce production cost and increase mill productivity.
- Designed and installed new Easy Down arrangement.
- Stabilization of Blooming Mill process after commissioning by modifying all passes and process parameters. After modifications, oil consumption reduced from 140 Ltr/MT to 40 Ltr/MT, production rate in avg. increased by 30 MT/Hr, overall yield increased to 96%.
- Commissioning of Variable Reduction Mill (VRM) by modifying all passes get 0.1 mm ovality in sections from 24mm 53 mm.
- Experience, result oriented professional with expertise in managing project, operation and maintenance and planning in iron and steel plants.
- Proactive and committed engineer capable of working under pressure, handling multiple assignments and consistently delivering superior results by meeting challenging deadlines.
- Astute leader adept in mentoring, motivating and monitoring teams optimizing team performance.
- Well versed in problem solving through a systematic, analytical approach.
- Experienced in working in a multicultural ambience with excellent interpersonal skills.
- Well versed in MS Project, MS Excel and MS Word

.Key Area:- Area in charge of electric arc furnace of capacity 45 Ton and 35 Ton and LRF.

- Manpower distribution.
- Monthly shut down planning of Electric arc furnace and Ladle furnaces.
- Spares Management.
- Maintenance cost reduction.
- Handling Fabrication work and material selection.
- Solved various process related problems of decarburization and CHQ grades.
- Erection and commissioning of Ladle refining furnace of 35 T Capacity.
- Erection and commissioning of Alarc Jet system in electric arc furnace.
- Erection and commissioning of Sealed Quench Furnace.

📌 General Manager /V.P.- Operation WRM Blooming Mill (Delhi)
🏢 D tech Management Resource
📍 Delhi

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