General Manager-Operations/Productions (Budge Budge)

General Manager-Operations/Productions (Budge Budge)

28 Sep
|
ORIENTAL COMPRESSOR ACCESSORIES
|
Budge Budge

28 Sep

ORIENTAL COMPRESSOR ACCESSORIES

Budge Budge

General Manager Operations / Plant Head

Company: Oriental Compressor Accessories Pvt. Ltd.

Location: Budge Budge, Kolkata, West Bengal

Employment Type: Full-time | In office

Experience: 1220+ years in Engineering / Precision Manufacturing

Qualification: B.E./B.Tech – Mechanical Engineering

About Oriental Compressor Accessories Pvt. Ltd.

Oriental Compressor Accessories Pvt. Ltd. is a 60-year-old precision engineering manufacturing company specializing in compressor spare parts and components, serving customers across India and 70+ countries.

We are looking for a senior manufacturing professional who can take end-to-end ownership of our factory operations and drive improvements in productivity, quality, delivery, cost and operational discipline.

Position Summary The General Manager – Operations / Plant Head will be responsible for the overall performance of the manufacturing facility, including Production, PPC, Quality, Maintenance, Stores, Dispatch and Shop-floor Operations.

The ideal candidate should have strong hands-on experience in CNC-based precision manufacturing and demonstrated ability to independently manage a machine shop/factory, lead cross-functional teams, improve operational KPIs and build a culture of accountability and continuous improvement.

This is a hands-on plant leadership position, requiring strong shop-floor presence and the ability to convert production plans into measurable results.

Key Responsibilities

1. Overall Plant Operations

- Take end-to-end responsibility for factory operations and manufacturing performance.
- Plan, organize and control day-to-day plant activities to achieve production, quality, delivery and cost targets.
- Establish operational KPIs and review performance regularly.
- Identify bottlenecks and implement corrective and preventive actions.
- Ensure effective coordination between Production, PPC, Quality, Maintenance, Stores, Purchase, Engineering and Dispatch.

1. Production & CNC Manufacturing

- Lead and optimize operations involving CNC Turning Centres, VMCs and other CNC machining equipment.
- Ensure effective utilization of manpower, machines, tooling and production capacity.
- Improve machine utilization, OEE, throughput, cycle time and productivity.
- Review production processes and identify opportunities for process optimization and automation.
- Ensure proper planning of tooling, fixtures, cutting parameters, machine loading and manpower allocation.
- Monitor production against daily, weekly and monthly plans.

1. PPC & Delivery

- Lead the Production Planning & Control function and ensure realistic production schedules.
- Align production capacity with customer requirements and delivery commitments.
- Monitor plan vs. actual production, WIP, pending orders and bottlenecks.
- Improve production flow and reduce waiting time, WIP and manufacturing lead time.




- Coordinate with Sales, Purchase and Stores to ensure uninterrupted production.

1. Quality & Process Improvement

- Drive reduction in rejection, rework, customer complaints and process variation.
- Work closely with Quality to strengthen process controls and root-cause analysis.
- Ensure adherence to ISO 9001 systems and documented manufacturing processes.
- Promote Poka-Yoke, 7 QC tools, CAPA, 5 Why and Fishbone analysis where applicable.
- Establish a strong culture of first-time-right manufacturing.

1. Maintenance & Machine Reliability

- Ensure effective preventive and predictive maintenance of CNC machines and plant equipment.
- Reduce machine breakdowns, unplanned downtime and maintenance-related production losses.
- Monitor machine availability and maintenance KPIs.
- Coordinate with Maintenance for critical spares, AMC and machine servicing.

1. Lean Manufacturing & Continuous Improvement

- Drive implementation of Lean Manufacturing, 5S, Kaizen, TPM and Continuous Improvement initiatives.
- Identify and eliminate waste related to motion, waiting, over-processing, defects, inventory and downtime.
- Improve overall OEE, productivity and manufacturing cost.
- Develop measurable improvement projects with defined targets and timelines.

1. Cost & Operational Efficiency

- Take ownership of manufacturing cost reduction initiatives.
- Monitor material utilization, tooling cost, overtime, consumables, machine-hour cost and rejection cost.
- Identify opportunities to improve productivity without compromising quality.
- Prepare and monitor operational budgets in coordination with management.

1. Team Leadership

- Lead, mentor and develop Production, PPC, Quality, Maintenance and Shop-floor teams.
- Establish clear responsibilities, targets and performance metrics.
- Build a culture of discipline, accountability, safety and continuous improvement.
- Identify training requirements and develop technical and supervisory capabilities within the team.

1. Safety, Compliance & Systems

- Ensure compliance with applicable safety, statutory and environmental requirements.
- Maintain high standards of shop-floor safety and housekeeping.
- Ensure proper implementation of SOPs, work instructions and operational controls.
- Support management during audits, inspections and certification activities.

Candidate Profile We are looking for a senior manufacturing leader, not only a production supervisor.

Mandatory Requirements





- B.E./B.Tech in Mechanical Engineering.
- 12–20+ years of relevant experience in manufacturing/plant operations, preferably with significant experience in a leadership role.
- Strong experience in CNC machine-based manufacturing / precision engineering.
- Proven experience managing a machine shop, production facility or manufacturing plant.
- Hands-on knowledge of:

- CNC Turning Centres

- VMCs

- Machining processes

- Cutting tools and tooling

- Fixtures

- Production methods

- Machine capacity planning
- Strong understanding of PPC, OEE, productivity, quality and cost control.
- Demonstrated experience in implementing Lean Manufacturing, 5S, Kaizen and TPM.
- Experience managing and developing multi-functional manufacturing teams.
- Strong analytical, problem-solving and decision-making abilities.
- Willingness to maintain a strong shop-floor presence.

Preferred Industry Experience Candidates from the following industries will be preferred:
- Compressor Components
- Industrial Valves
- Pumps
- Auto Components
- Precision Engineering
- Heavy Engineering
- Industrial Machinery
- Machine Components
- Capital Equipment
- Engineering Product Manufacturing

Compressor spare-parts/component manufacturing experience will be an added advantage. Key Performance Areas The selected candidate will be expected to demonstrate measurable improvement in:

Production Output | OEE | Machine Utilization | Productivity | On-Time Delivery | Rejection | Rework | Downtime | Manufacturing Cost | WIP | Lead Time | Quality | Safety | 5S

What We Are Looking For The ideal candidate should be someone who can:

Plan Execute Monitor Identify Bottlenecks Take Corrective Action Improve Deliver Results

We are particularly interested in candidates who can provide specific examples of measurable improvements achieved in their previous organizations, such as:

- Increase in OEE
- Reduction in rejection/rework
- Reduction in machine downtime
- Improvement in production output
- Reduction in manufacturing cost
- Reduction in lead time
- Improvement in on-time delivery
- Successful implementation of Lean/Kaizen/TPM initiatives

Why Join Oriental? Join a 60-year-old engineering manufacturing organization with an established presence in the compressor component industry and customers across 70+ countries.

This is an opportunity to take ownership of a growing manufacturing operation and play a key role in strengthening productivity, process discipline, manufacturing capability and operational excellence.

Apply Now

Interested candidates may send their updated resume to:

Email: [email protected]

Subject: Application for General Manager – Operations / Plant Head

Job Type: Full-time

Work Location: Budge Budge, Kolkata – In person

📌 General Manager-Operations/Productions (Budge Budge)
🏢 ORIENTAL COMPRESSOR ACCESSORIES
📍 Budge Budge

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