Job Description:

JOB DESCRIPTION (JD)

Position: Assistant Manager – Process Control (Casting)

Company: Munjal Kiriu Industries Pvt. Ltd.
Department: Foundry / Process Control
Location: Vithalapur / Mandal, Ahmedabad, Gujarat
Designation: Assistant Manager – Process Control
Reporting To: Manager / Senior Manager – Process Control / Foundry
Job Objective

To monitor, control and improve critical foundry process parameters across Melting, Sand Plant, Moulding, Pouring and Casting operations to ensure consistent product quality, minimum rejection, secure processes and achievement of production targets.

The role will be responsible for process parameter control, SPC, process capability, defect reduction, root-cause analysis and continuous improvement in ferrous casting operations.
Key Responsibilities

A. Process Control – Foundry
Monitor and control critical process parameters across:
Melting
Sand Plant
Moulding / DISA
Core / Moulding process
Pouring
Shakeout and Shot Blasting
Define and maintain process control parameters and operating windows.




Ensure adherence to standard operating procedures, control plans and process sheets.
Monitor process deviations and initiate immediate corrective actions.
Ensure proper documentation and traceability of process parameters.

B. Melting Process Control
Monitor critical melting parameters such as:
Chemical composition
Furnace temperature
Charging mix
Holding time
Inoculation
Nodulizing / treatment parameters, wherever applicable
Coordinate with the Melt Shop team for maintaining consistent metallurgical quality.
Analyze chemical and metallurgical test results and take corrective actions.
Reduce casting defects related to improper chemistry, temperature and metallurgical parameters.

C. Sand Process Control
Monitor green sand parameters including:
Moisture
Compactability
Permeability
Green compression strength
Sand temperature
AFS / grain-related parameters
Benton

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