Plant Head – Operations

Key Responsibilities
Study Tech specs, Drawings & applicable standards. Devise suitable production process/flow
Co ordinate with Client/TPI/QC/QA for suitable development of QAP/ITP, WPS, PQR
Prepare manufacturing schedule and align with client/delivery requirements
Identify and assign resources – plant & equipment, manpower, consumables, etc
Prepare composite monthly, weekly and Daily work Plan along with resources deployment
Allocation of work to different work bays / team to get optimum output
Assign, align and manage Shift operations
Ensure timely availability of all input materials and consumables
Ensure congenial work relationship with all departments and within Production department
Ensure 100% work place safety of all assets including manpower
Ensure 100% compliance to Quality
Interact with Client / TPI for in process inspection and final clearance
Manage sub contractors, outsourcing agencies
Co ordinate with Maintenance for effective implementation of Preventive maintenance
Quick close out of break down maintenance. Avoid down time
Prepare and circulate Daily,



Weekly and Monthly progress reports with projections
Initiate steps to control Consumable wastage and reduction by identifying alternate methods
Be part of Review meetings with appropriate data and mitigation plan if called for
Reporting to Management

Experience:

Minimum 25+ years of experience

Mandatory Skills:
Robust leadership and team management for large workforce (200+ workmen)
Proven experience in managing end-to-end plant operations
Excellent understanding of safety protocols and maintaining a clean safety record
Expertise in production planning, scheduling, and resource allocation
Solid coordination with cross-functional teams (QA/QC, Maintenance, SCM, etc.)
Proficiency in reading technical specifications, drawings, and manufacturing standards

Preferred Skills:
Plate rolling operations
Various welding techniques (SAW, SMAW, GMAW, GTAW, FCAW)
Material handling with EOT cranes and gantries
Machine shop and fabrication equipment
Familiarity with Indian and international material/production standards

📌 Plant Head – Operations Thanjavur
🏢 VELMURUGAN HEAVY ENGINEERING INDUSTRIES PRIVATE
📍 Thanjavur