Role & responsibilities
Plan and execute preventive, predictive, and breakdown maintenance of injection molding machines.
Troubleshoot and repair hydraulic, electrical, mechanical, pneumatic, and control system issues.
Handle maintenance of injection molding machines from manufacturers such as Haitian, Engel, Arburg, Toshiba, JSW, Nissei, Ferromatik Milacron, etc.
Maintain and troubleshoot machine components such as hydraulic pumps, motors, valves, cylinders, heaters, thermocouples, sensors, contactors, relays, PLCs, and drives.
Diagnose and rectify electrical and control system faults, including PLC, HMI, VFD/servo drives, and temperature controllers.
Maintain auxiliary equipment such as chillers, compressors, cooling towers, dryers, hopper loaders, mold temperature controllers, and granulators.
Analyze recurring machine breakdowns and implement Root Cause Analysis (RCA) and corrective actions.
Monitor machine condition and identify potential failures through preventive and predictive maintenance.
Develop and maintain preventive maintenance schedules,



checklists, and maintenance records.
Ensure availability of critical spare parts and maintain appropriate inventory levels.
Coordinate with machine manufacturers, service engineers, and external vendors for major breakdowns and technical support.
Support installation, commissioning, modification, and relocation of injection molding machines.
Monitor machine performance and identify prospects to improve OEE, MTBF, and MTTR.
Guide and supervise maintenance technicians and electricians.
Ensure compliance with electrical, mechanical, and industrial safety requirements.
Implement 5S, TPM, Kaizen, and continuous improvement activities within the maintenance department.
Prepare daily, weekly, and monthly maintenance reports and breakdown analysis.
Coordinate with Production, Quality, Tool Room, and other departments to minimize production interruptions.

Required Technical

📌 Senior Maintenance Engineer Injection Molding Coimbatore
🏢 G Plast
📍 Coimbatore