04 Oct
|
Progressive Tools and Components
|
Ghaziabad
04 Oct
Progressive Tools and Components
Ghaziabad
1. Overall Quality Control
- Take ownership of quality control activities from incoming material to final dispatch.
- Establish and implement inspection standards, quality check sheets, control plans, and inspection procedures.
- Ensure products are manufactured according to approved drawings, specifications, samples, and customer requirements.
- Monitor and improve product quality, process capability, and consistency.
1. New Product Development Quality
- Work closely with Design, Development, Production, and Purchase teams during new product development.
- Review drawings, specifications, BOMs, samples, and critical-to-quality parameters.
- Develop inspection standards and quality checkpoints for current products.
- Conduct first-piece, trial, pilot-run, and pre-production inspections.
- Identify potential quality issues during product development and recommend preventive actions.
1. Incoming Quality Inspection
- Establish inspection criteria for raw materials and purchased components.
- Inspect sheet metal, pipes, wires, plastics, hardware, fasteners, accessories, and other components.
- Verify dimensions, thickness, material specifications, appearance, and functionality.
- Monitor supplier quality and maintain supplier rejection records.
1. In-Process Quality Control
- Monitor quality at various manufacturing stages:
- Cutting
- Bending
- Punching
- Welding
- Grinding
- Assembly
- Powder Coating / Painting
- Surface Treatment
- Packaging
- Ensure critical process parameters are controlled.
- Identify recurring defects and implement corrective and preventive actions.
1. Final Product Inspection
- Lead final inspection of products such as:
- Cloth Drying Stands
- Ironing Boards
- BBQs / Charcoal Grills
- Storage &
- Utility Racks
- Household Stands
- Kitchen / Home Utility Products
- Check dimensions, weight, stability, strength, functionality, fitment, welding, surface finish, appearance, and packaging.
- Ensure final products conform to approved samples and customer specifications.
1. Product Testing &
- Validation
- Develop suitable inspection and testing methods based on product requirements.
- Conduct or coordinate:
- Load / weight testing
- Stability testing
- Functional testing
- Folding / opening-closing cycle checks
- Fitment checks
- Strength checks
- Coating / adhesion checks
- Packaging / transit-related checks
- Maintain product test reports and quality records.
1. Quality Analysis &
- Problem Solving
- Analyze internal and customer quality complaints.
- Lead Root Cause Analysis (RCA) using tools such as:
- 5 Why Analysis
- Fishbone Diagram
- 8D
- Pareto Analysis
- 7 QC Tools
- Implement and monitor Corrective and Preventive Actions (CAPA).
- Verify effectiveness of corrective actions.
1. Welding, Fabrication &
- Assembly Quality
- Monitor welding and fabrication quality, including:
- Weld strength
- Weld appearance
- Alignment
- Squareness
- Dimensional accuracy
- Cracks / porosity
- Weld spatter
- Fitment
- Ensure proper assembly and functioning of moving, folding, locking, and hinged components.
1. Powder Coating &
- Surface Quality
- Monitor powder coating / painting quality for:
- Colour
- Gloss
- Coating thickness
- Adhesion
- Uniformity
- Scratches
- Dents
- Peeling
- Rust / corrosion
- Coordinate with production to control surface-finish defects.
1. Supplier Quality Management
- Monitor supplier quality performance.
- Conduct supplier quality reviews and support supplier audits where required.
- Issue supplier rejection / quality feedback reports.
- Follow up on supplier corrective actions and verify effectiveness.
1. Customer Quality &
- Complaints
- Handle customer quality complaints and coordinate investigation.
- Prepare 8D / CAPA reports and corrective-action responses.
- Coordinate with Production, Design, Purchase, and Management to resolve customer issues.
- Track complaint closure within defined timelines.
1. Pre-Dispatch &
- Packaging Quality
- Ensure pre-dispatch inspection is completed for customer shipments.
- Verify product quantity, appearance, dimensions, functionality, accessories, labels, manuals, barcodes, and packaging.
- Ensure packing is adequate to prevent product damage during transportation.
1. Quality Documentation &
- MIS
- Maintain:
- Inspection Reports
- Quality Check Sheets
- Control Plans
- SOPs / Work Instructions
- NCR Reports
- CAPA Reports
- 8D Reports
- Supplier Quality Reports
- Customer Complaint Records
- Quality MIS
- Prepare periodic quality reports and present quality performance to management.
1. Team Handling &
- Training
- Guide and supervise Quality Engineers, Inspectors, and shop-floor quality personnel.
- Allocate inspection responsibilities and monitor daily quality activities.
- Train production and quality teams on quality standards, inspection methods, and defect prevention.
Pay: Up to ₹40,000.00 per year
Work Location: In person
📌 Senior Quality Engineer (Ghaziabad)
🏢 Progressive Tools and Components
📍 Ghaziabad