04 Oct
|
MSLR Global exports (India)
|
Ramamurthy Nagar
04 Oct
MSLR Global exports (India)
Ramamurthy Nagar
Job Title: QC Inspector – Wire Harness / Cable Harness
Location: Bengaluru, KarnatakaEmployment Type: Full-timeIndustry: Defence / Aerospace / Electronics – Wire Harness Manufacturing
Job Summary
We are looking for a QC Inspector with hands-on experience in wire and cable harness manufacturing to join our quality team.
The candidate will be responsible for in-process and final inspection of wire harness assemblies, ensuring that products meet engineering drawings, customer specifications and applicable workmanship standards.
The ideal candidate should have practical knowledge of IPC/WHMA-A-620 (WHMA 620) and experience in inspecting crimping, soldering, connector assembly, wiring, shielding and cable harness workmanship.
Key Responsibilities
- Perform in-process and final inspection of wire and cable harness assemblies.
- Inspect crimping, soldering, stripping, connector assembly, backshell assembly, heat-shrink, sleeving, shielding and wire routing.
- Verify harness assemblies against engineering drawings, BOMs, wiring diagrams and customer specifications.
- Check wire identification, connector part numbers, terminal/pin configuration and pin-outs.
- Identify and document workmanship defects such as:
- Improper crimping
- Damaged or cut wire strands
- Incorrect strip length
- Poor soldering / solder wetting
- Exposed conductors
- Loose or improperly locked terminals
- Pin misalignment
- Incorrect wire routing
- Incorrect shielding
- Improper backshell assembly
- Incorrect labelling or marking
- Perform/verify continuity and short-circuit testing.
- Perform/verify Hi-Pot and insulation resistance testing as applicable.
- Carry out dimensional and workmanship inspections using appropriate inspection tools.
- Maintain inspection reports, check sheets and quality records.
- Raise and track NCRs (Non-Conformance Reports) and ensure proper rework/rectification.
- Support FAI (First Article Inspection) and customer inspection activities.
- Work closely with production to identify the root cause of recurring quality issues.
- Support 8D, CAPA and corrective/preventive actions.
- Maintain product traceability and inspection documentation.
- Support implementation and continual improvement of the company’s Quality Management System (QMS).
- Assist during internal and customer audits.
Required Skills & Experience
- 2–5 years of experience in wire harness / cable harness manufacturing or quality inspection.
- Good practical knowledge of IPC/WHMA-A-620 workmanship requirements.
- Ability to read and understand engineering drawings, BOMs, wiring diagrams and pin-out diagrams.
- Strong knowledge of crimping, soldering, connectorization and cable assembly.
- Experience in visual and dimensional inspection of harnesses.
- Knowledge of electrical testing such as continuity, short circuit,
Hi-Pot and insulation resistance.
- Ability to identify workmanship defects and communicate them clearly to production personnel.
- Knowledge of inspection tools such as Vernier caliper, crimp-height gauge, measuring instruments, etc.
- Good documentation and reporting skills.
Preferred Qualifications
- Diploma / ITI / BE / B.Tech in Electrical, Electronics, Mechanical or related field.
- Experience in defence, aerospace, automotive or industrial cable harness manufacturing.
- Knowledge of ISO 9001 / AS9100.
- Experience with NCR, CAPA, 8D and FAI documentation.
- IPC/WHMA-A-620 training or certification is an advantage.
Candidate Profile We are looking for a hands-on quality professional who is comfortable working directly on the production floor.
The candidate should be able to inspect a harness against its drawing and customer requirements, identify defects, explain the issue to the production team, verify the correction and maintain proper quality records.
Candidates with robust wire-harness production experience and good practical quality/inspection knowledge are encouraged to apply.
Salary
₹20,000 – ₹35,000 per month, depending on experience and technical skills.
Job Type
Full-time | On-site
Key Skills:Wire Harness Quality | Cable Harness Inspection | IPC/WHMA-A-620 | Crimping | Soldering | Connector Inspection | Continuity Testing | Hi-Pot Testing | Engineering Drawing | BOM | NCR | FAI | QMS
Pay: ₹25,005.00 - ₹33,009.00 per month
Work Location: In person
📌 QA Inspector (Ramamurthy Nagar)
🏢 MSLR Global exports (India)
📍 Ramamurthy Nagar