Key Roles and Responsibilities

1. Machine Setup

- Set up CNC machines according to job requirements.
- Mount and align workpieces, fixtures, and clamping devices.
- Select and install the correct cutting tools, inserts, and tool holders.

2. Program Loading and Editing

- Load CNC programs into the machine controller.
- Verify program details and tool paths before production.
- Make minor program edits and offsets when authorized.

3. Tool Setting and Offsets

- Set tool length and tool geometry offsets.
- Set work offsets such as G54 and other work coordinate systems.
- Check tool wear and replace damaged or worn cutting tools.

4. Machine Operation

- Operate CNC turning, milling, VMC, or HMC machines as assigned.
- Perform trial runs and first-piece inspections.
- Monitor machining cycles and ensure smooth production.

5. Quality Inspection

- Inspect components using vernier calipers, micrometers, bore gauges, and other measuring instruments.
- Check dimensions against engineering drawings and tolerances.
- Maintain component quality and report non-conformities.

6. Production Planning

- Meet production targets and cycle-time requirements.
- Minimize machine downtime, tool breakage, and material wastage.




- Maintain production records and shift reports.

7. Troubleshooting

- Identify machining problems, dimensional variations, and tool wear.
- Take corrective action within the permitted scope.
- Inform the supervisor or maintenance team about machine faults.

8. Safety and Housekeeping

- Follow machine safety procedures and wear appropriate PPE.
- Maintain 5S standards and keep the machine area clean.
- Follow preventive maintenance and coolant management procedures.

9. Documentation

- Maintain setup sheets, inspection reports, and tool-life records.
- Record production quantities, rejection quantities, and downtime.
- Follow work instructions and quality procedures.

Skills Required

- CNC machine setting and operation
- Reading engineering drawings
- Knowledge of GD&T; and tolerances
- Tool selection and offset setting
- Knowledge of G-codes and M-codes
- Use of precision measuring instruments
- Basic CNC troubleshooting
- Knowledge of 5S, safety, and quality standards

Pay: ₹8,000.00 - ₹34,000.00 per month

Perks:

- Provident Fund

Work Location: In person

📌 CNC Setter/Operator (Kalapatti)
🏢 Electro Mec Machinery Manufacturers Private
📍 Kalapatti