Job description

ROLE OBJECTIVE

The Problem Solving Expert (Continuous Improvement) Lead is responsible for driving continuous improvements in product quality, processes, and systems. This role leads Six Sigma and Quality Excellence initiatives to reduce Cost of Poor Quality (COPQ), standardize processes, and ensure defect-free delivery to customers.

KEY RESPONSIBILITIES

Continuous Improvement & Problem Solving

§ Lead and execute CI projects using Six Sigma, Shainin Red X methodologies.

§ Apply Shainin tools such as Red X Problem Solving, Component Search, Paired Comparison, BOB/WOW, and Multi-Vari charts for variation reduction.

§ Facilitate RCA with structured techniques: 8D, DMAIC, 5 Why, Fishbone Diagram, FMEA.

§ Drive reduction in internal rejections, customer complaints, scrap, rework, and process variation.

§ Strengthen process control through robust PFMEA, Control Plans, Standardized Work, Error-Proofing

§ Use data analytics, SPC, MSA, and Shainin diagnostic tools to improve process capability and predict failures.

§ Work closely with Engineering, Operations, Program Management, Maintenance,



and Supplier Quality to drive improvement.

§ Lead structured CI project governance reviews and support decision-making for plant leadership.

Training, Capability Building & Culture Development

· Train teams in Lean Principles, Six Sigma problem solving, and Shainin Red X tools and techniques.

· Mentor and develop CI practitioners (Yellow Belt, Green Belt).

· Promote a continuous improvement mindset across the organization through Kaizen engagement programs.

EDUCATION/KNOWLEDGE

· BE/ B.Tech (Electronic, Mechanical)

· Lean Six Sigma Green Belt (Mandatory), Black Belt preferred.

· Shainin Red X Certification / Training preferred

· Certified Internal Auditor (IATF16949 / VDA 6.3) preferred.

CRITICAL EXPERIENCE

· 5-10 years of experience in CI, Quality, Lean Manufacturing, or Process Engineering.

· Proven success in leading high-impact projects

· Experience in automotive, aerospace, electronics, or high-volume manufacturing operations.

Other notes

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