Production Planning: Schedule daily and weekly coating runs based on plant dispatch targets and work orders. [1]
Pre-Treatment &
Surface Prep:
Oversee chemical cleaning, degreasing, phosphating, or sandblasting stages to ensure proper metal adhesion. [1, 2]
Quality &
Thickness Control:
Monitor coating thickness (using DFT gauges), color consistency, gloss levels, and cure integrity in baking ovens. [1]
Equipment Maintenance: Manage preventive maintenance for electrostatic spray guns, conveyor lines, cyclone/recovery systems, and curing furnaces. [1, 2]
Safety &
Compliance:
Enforce strict use of Personal Protective Equipment (PPE), ventilation controls, and secure handling of chemical pre-treatments. [1]
Manpower &
Training:
Supervise operators, painters, and helpers, conducting on-the-job training (OJT) and 5S workplace organization
Technical Skills: Knowledge of powder types (epoxy, polyester, hybrid), electrostatic application systems (such as Gema Switzerland or equivalent), and ERP/production tracking software