17 Oct
|
BMN ALLOY STEELS
|
Hooghly
17 Oct
BMN ALLOY STEELS
Hooghly
JOB DESCRIPTION
PURCHASE MANAGER – BMN ALLOY STEELS PVT. LTD.
Department: Purchase & Stores
Designation: Purchase Manager
Location: BMN Alloy Steels Pvt. Ltd.
Reporting To: Plant Head / Management
Industry: Steel / Alloy Steel / Forging / Heat Treatment / Engineering
1. Job Purpose
To manage and control the complete purchase function of BMN Alloy Steels Pvt. Ltd., ensuring timely procurement of materials, consumables, spares, services and job-work requirements at competitive prices and appropriate quality.
The Purchase Manager will be responsible for vendor development, commercial negotiation, purchase follow-up, job-worker and service-provider coordination, indent-to-PO tracking, purchase documentation and bill/PO verification, while closely coordinating with Stores, Production, Maintenance, Quality, Accounts and Management.
2. Key Responsibilities
A. Purchase & Procurement
- Handle day-to-day purchase requirements of the plant based on approved indents.
- Review purchase indents for proper description, specification, quantity and urgency.
- Obtain quotations from existing and prospective vendors.
- Prepare comparative statements and obtain appropriate approvals.
- Negotiate price, payment terms, delivery schedule, freight, taxes, warranty and other commercial conditions.
- Issue Purchase Orders as per approved terms and conditions.
- Ensure timely delivery against open POs.
- Maintain systematic follow-up of pending purchase orders.
- Identify critical and long-lead items and ensure advance procurement.
- Coordinate with Stores to ensure material availability and avoid production stoppage.
B. Store Purchase & Inventory Coordination
- Coordinate closely with Stores for regular and emergency requirements.
- Monitor consumption and stock levels of important consumables, spares and maintenance items.
- Develop minimum/maximum and reorder levels for critical items in coordination with Stores.
- Review non-moving, slow-moving and excess inventory.
- Ensure purchase decisions are aligned with actual plant requirements and available inventory.
- Avoid unnecessary duplication of purchases.
C. Job Worker Management
- Identify and develop suitable job workers for forging, machining, heat treatment, fabrication, repair and other outside processes.
- Obtain quotations and negotiate job-work rates.
- Compare job-work rates with market rates and previous purchase history.
- Coordinate material movement to and from job workers.
- Follow up continuously for timely completion and return of material.
- Maintain job-worker-wise pending material and delivery status.
- Coordinate with Production, Quality and Accounts regarding job-worker requirements, rejections and bills.
- Develop alternate job workers to avoid dependency on a single supplier.
D. Service Provider Development & Coordination
- Develop, identify and coordinate with reliable service providers required for plant operations, maintenance and other support activities.
- Develop service providers for areas such as:
- Mechanical maintenance
- Electrical maintenance
- Instrumentation
- Fabrication and welding
- Machining
- Crane and material handling
- Civil works
- Refractory work
- Furnace maintenance
- Equipment erection and commissioning
- AMC and preventive maintenance
- Calibration and testing
- Transportation and logistics
- Other specialized industrial services
- Obtain quotations and prepare comparative statements for service contracts and jobs.
- Negotiate service charges, manpower rates, scope of work, response time, payment terms and other commercial conditions.
- Coordinate with Maintenance, Production, Engineering and other user departments to finalize the scope of work.
- Ensure service providers mobilize manpower, tools and equipment as committed.
- Follow up for timely completion of service/maintenance jobs.
- Monitor service-provider performance, quality of work and response time.
- Develop alternate service providers for critical services to ensure business continuity.
- Maintain a Service Provider Database with scope of services, contact details, rates, manpower capability and performance history.
- Assist in finalizing annual maintenance contracts (AMC), rate contracts and service agreements.
- Ensure service bills are checked against the approved PO/work order and actual work completed before submission to Accounts.
E. Vendor Development
- Develop new and reliable vendors for raw materials, consumables, spares, engineering items, services and job work.
- Search for manufacturers and suppliers through Internet, Google, B2B portals, industry directories, trade associations and references.
- Identify manufacturers wherever possible instead of depending only on traders.
- Obtain and evaluate vendor credentials, manufacturing capability, product range, references and commercial terms.
- Coordinate with Quality/Technical departments for vendor evaluation and approval.
- Maintain an updated Vendor & Service Provider Database.
F. New Requirement / New Product Sourcing
- Take ownership of sourcing vendors for new and non-standard requirements.
- Understand the basic technical requirement from the concerned department and search for suitable manufacturers/suppliers.
- Obtain multiple quotations wherever practical.
- Study technical specifications, drawings, material grades and required standards.
- Coordinate with Engineering, Maintenance, Production and Quality for technical clarification.
- Build alternate sources for critical equipment, spares and consumables.
G. Scrap Purchase – Domestic & Import
- Assist Management in procurement of steel scrap and other required scrap materials.
- Search and develop domestic as well as international scrap suppliers.
- Assist in evaluating import scrap offers, including grade/specification, quantity, origin, price, freight, insurance, port charges, customs-related costs, landed cost and payment terms.
- Prepare landed-cost comparisons for imported scrap.
- Coordinate with CHA, freight forwarders, logistics agencies and relevant internal departments as required.
- Maintain records of scrap suppliers, offers, specifications and historical purchase prices.
H. Ferro Alloy & Alloy Material Purchase
- Assist in procurement of Ferro Alloys and other alloying materials.
- Obtain quotations from multiple suppliers and prepare comparative statements.
- Compare prices based on effective alloy cost/recovery wherever applicable.
- Track market movements and supplier offers.
- Coordinate with SMS/Metallurgy and Stores regarding grade, specification and quantity requirements.
I. Online Market Research & Sourcing
The candidate must be comfortable with independent online research.
- Search online for manufacturers, suppliers and service providers for new requirements.
- Identify alternative brands and equivalent products.
- Compare specifications and prices from different sources.
- Search for domestic and overseas suppliers when required.
- Verify supplier websites, product catalogues and technical information.
- Maintain a database of newly identified suppliers and service providers.
J. PO, Invoice & Bill Verificatio
- Verify supplier invoices against approved Purchase Orders.
- Check item description, quantity, PO rate, invoice rate, GST, freight, discount and other applicable charges.
- Identify differences between PO rate and billed rate before forwarding bills to Accounts.
- Verify that material/service supplied corresponds to the PO/work order.
- Coordinate with Stores regarding GRN/receipt confirmation.
- For service bills, verify completion of the actual scope of work with the concerned department.
- Ensure unauthorized rate changes are not accepted.
K. Commercial Negotiation
The Purchase Manager should independently negotiate:
- Basic price
- Quantity discounts
- Payment terms
- Credit period
- Delivery period
- Freight
- Packing and forwarding
- GST
- Warranty
- Replacement of defective material
- Service charges
- Manpower rates
- Job-work rates
- AMC rates
- Price validity
- Annual/rate contracts
The objective should be to achieve optimum total cost, reliable quality and timely supply, rather than focusing only on the lowest quoted price.
L. Purchase Follow-Up & Expediting
- Prepare and maintain a Pending PO / Purchase Follow-up Report.
- Follow up with suppliers and service providers regularly.
- Highlight delayed and critical items to Plant Head/Management.
- Coordinate with Stores and User Departments regarding delivery priorities.
- Ensure critical spares and consumables reach the plant before stock-out situations arise.
- Escalate repeated supplier/service-provider delays and performance issues.
3. Key Performance Indicators (KPIs)
Performance will be evaluated on:
- Timely procurement against approved indents.
- Purchase cost reduction through negotiation and alternate sourcing.
- Development of new and reliable vendors.
- Development of reliable service providers for plant requirements.
- Reduction in dependency on single-source suppliers/service providers.
- Vendor and service-provider delivery performance.
- Reduction in emergency purchases.
- Accuracy of PO and commercial documentation.
- Correct verification of supplier/service-provider bills against PO/work order.
- Timely sourcing of new/non-standard requirements.
- Development of alternate sources for critical items.
- Purchase savings achieved through negotiation and vendor development.
- Timely availability of critical spares and consumables.
- Proper documentation and purchase discipline.
4. Candidate Profile
Education
- Graduate in any discipline.
- Diploma/Degree in Mechanical Engineering, Metallurgy or related technical field will be an advantage.
Experience
- 8–15 years of relevant experience in Purchase/Procurement, preferably in Steel, Forging, Engineering, Foundry or Heavy Manufacturing.
- Practical experience in industrial purchase, job-work procurement, service-provider management, scrap, ferro alloys, engineering spares and consumables will be preferred.
Required Skills
- Strong negotiation skills.
- Strong vendor and service-provider management.
- Excellent follow-up and expediting ability.
- Good commercial understanding.
- Ability to understand basic technical specifications/drawings.
- Good knowledge of MS Excel.
- Ability to prepare comparative statements.
- Solid online vendor-search capability.
- Ability to identify alternative products/suppliers/service providers.
- Good communication and interpersonal skills.
- Strong analytical ability.
- Ability to work under pressure and handle urgent plant requirements.
- High level of integrity and commercial discipline.
Most Important Requirement
The candidate should be a hands-on Purchase Manager, not merely an office-based PO processor.
He should be capable of independently handling the complete cycle:
Indent → Understand Requirement → Search Vendor/Service Provider → Obtain Quotations → Technical/Commercial Comparison → Negotiate → Approval → PO/Work Order → Follow-up → Delivery/Service Completion → GRN/Service Confirmation → Invoice Verification → Payment Coordination → Closure
The person should also actively develop new vendors and service providers rather than depending only on the existing supplier base.
Pay: ₹20,000.00 - ₹35,000.00 per month
Benefits:
- Provident Fund
Work Location: In person
📌 Purchase Manager (Hooghly)
🏢 BMN ALLOY STEELS
📍 Hooghly