1. Position Overview The Senior Production Analyst is responsible for driving data-driven production control, performance analysis, and continuous improvement across HVAC manufacturing operations (FWU, Chillers, Thermal Solutions). The role plays a critical part in ensuring plan vs actual adherence, loss reduction, and operational efficiency in a high-demand production environment. 2.
Key Responsibilities
A. Production Performance Management
• Monitor daily, weekly, and monthly production performance against plan
• Ensure adherence to production schedules and dispatch commitments
• Analyze variances and highlight risks to output achievement B. Loss Analysis & OEE Improvement
• Lead loss-time analysis (function-wise: Purchase, HR, Maintenance, etc.)
• Drive OEE improvement initiatives across production lines
• Conduct RCA (Root Cause Analysis) for downtime, quality issues, and productivity gaps
• Track and ensure closure of all Tier-1 / Tier-2 action items C. Data Analytics & Reporting
• Develop and maintain MIS dashboards and production reports
• Track key KPIs:
• OEE
• Line efficiency
• Throughput
• Rejections / rework
• Provide real-time insights for decision-making
• Use tools like Excel, Power BI, ERP (SAP) for reporting and analytics D. Cross-Functional Coordination
• Act as a central coordination point between:
• Production (FWU / Chillers)
• Planning
• Quality
• Maintenance
• Stores & Procurement
• Ensure proactive follow-up on:
• Material shortages
• Quality concerns
• Process delays E. Capacity Planning & Demand Alignment
• Support capacity planning and shift utilization
• Analyze demand pipeline vs production capability
• Identify constraints and recommend corrective actions
• Drive planning readiness for recent orders / ramp-ups F. Continuous Improvement & Digitization
• Lead Lean / Kaizen / Six Sigma initiatives
• Identify opportunities for process optimization and cost reduction
• Drive digitization of production tracking systems
• Improve data accuracy and reporting cadence G. Governance & Reviews
• Prepare and present insights in:
• Tier-2 meetings
• Monthly production reviews
• Management review forums
• Ensure accountability tracking for all action plans 3. Key Deliverables
• Daily production performance dashboard
• Function-wise loss analysis report
• RCA reports with closure tracking
• Capacity vs demand analysis
• OEE improvement roadmap
• Tier-2 action tracker 4. Qualifications
• Bachelor’s degree in Mechanical / Production / Industrial Engineering
• 4–8 years of experience in HVAC / manufacturing industry (preferably Vertiv-like environment)
• Prior experience in production analytics, shopfloor operations 5. Required Skills
• Strong analytical and data interpretation skills
• Advanced proficiency in MS Excel, Power BI
• Knowledge of:
• OEE
• Lean manufacturing
• Root cause analysis tools
• Strong stakeholder management and communication skills
• Ability to work under pressure in a dynamic production setup 6. KPIs / Success Metrics
• Production plan adherence (%)
• Reduction in total loss hours
• Improvement in OEE and line efficiency
• Timely closure of Tier-2 actions
• Accuracy and timeliness of reporting
• Reduction in escalations 7. Preferred Skills
• Experience in FWU, Chiller, or Thermal Management systems
• Exposure to Oracle or similar ERP
• Knowledge of Industry 4.0 / digital manufacturing tools
📌 Production Specialist (India)
🏢 Vertiv
📍 India
Reply to this offer
Impress this employer describing Your skills and abilities, fill out the form below and leave Your personal touch in the presentation letter.