22 Oct
|
Agronic Food
|
Jodhpur
22 Oct
Agronic Food
Jodhpur
Role Purpose:
The Production Executive is the core operational contributor on Agronic Food's manufacturing floor. This is a hands-on, process-level role responsible for operating assigned machinery, executing batch production to target yields and quality standards, maintaining GMP compliance at the workstation, and contributing as a dependable team member across shifts.
The Production
Executive works under the direction of the Production Head and Shift Supervisor, and is the primary point of accountability for output, accuracy, and discipline at their assigned line or station.
Key Responsibilities:1.
A. Machine Operation & Line Execution
- Operate assigned plant equipment grinding machines, TBC sizing units, filling machines, and pouch sealing lines correctly and safely as per SOPs.
- Start up, run, and shut down equipment following prescribed checklists; report faults or abnormalities immediately to the Shift Supervisor.
- Execute daily shift production plan for the assigned line, achieving or exceeding shift output targets.
- Adjust machine settings within authorised parameters to maintain product quality and yield; escalate deviations that require supervisor authorisation.
- Complete all required batch documentation, shift logs, and production records accurately and on time.
B. Yield & Process Discipline
- Achieve target yield across all assigned processes — Fine Grind (80–100 mesh), Medium Grind (40–60 mesh), Coarse Grind (20–30 mesh), and TBC size ranges (Fine 0.2–1.6 mm, Medium 2–4 mm, Coarse 4–8 mm, Semi-Fine 1–2 mm).
- Actively minimise material loss at the workstation — floor spillage, dust, handling waste, and invisible loss — and report any unusual loss trends immediately.
- Monitor output continuously during the shift and flag deviations from yield benchmarks to the Shift Supervisor without delay.
- Ensure all material is correctly labelled, staged, and transferred between process stages without mix-up or cross-contamination.
C. Quality, Filling & Pouch Integrity
- Perform regular in-process checks on fill weights, ensuring packs are within 1% of the declared weight; correct filling parameters before defects accumulate.
- Inspect pouch seals during the shift; escalate seal integrity failures immediately and do not allow defective pouches to pass to the next stage.
- Identify and segregate out-of-spec material, rework candidates,
and rejected batches; tag correctly and report to supervisor.
- Minimise rework and repacking incidents attributable to the assigned station through careful operation and early issue detection.
D. GMP, Hygiene & Safety
- Maintain personal hygiene standards (PPE, hand wash, uniform) and workstation cleanliness at all times, not only during audit periods.
- Keep the assigned area clean, organised, and audit-ready throughout the shift; participate in end-of-shift cleaning routines.
- Follow all plant safety rules — no shortcuts, no bypassing safety guards, no unauthorised machine modifications.
- Report any near-miss incidents, unsafe conditions, or equipment safety concerns to the Shift Supervisor immediately.
- Contribute to achieving a GMP audit score of 90/100 at the workstation level.
E. Team Contribution & Floor Cooperation
- Act as a reliable team player — assist colleagues at adjacent stations during high-load periods, absenteeism coverage, or urgent production runs without being asked.
- Share process knowledge, shortcuts, and best practices with newer team members; help onboard operators joining the line.
- Accept shift rotations, line reassignments, or task changes with a cooperative attitude and without resistance.
- Maintain a positive, respectful work setting during long shifts and peak-demand periods.
- Raise floor-level issues — material shortages, machine concerns, quality flags — that affect the team, rather than staying silent.
F. Handover & Reporting
- Provide a complete, accurate shift handover to the incoming executive — covering batch status, material inventory, machine condition, open issues, and any supervisor instructions.
- Update all shift logs, batch records, and production forms legibly and accurately before the end of each shift.
- Communicate production progress, bottlenecks, or concerns to the Shift Supervisor in real time; do not wait for the end of the shift.
KRA/KPI - Production Executive
KRA
KPI
Measurement
Target
Frequency
Weight (%)
Score (1–5)
Manager’s Score (1-5)
Yield Efficiency
Overall Yield on Assigned Line
% usable output recovered vs. raw material input on assigned line/batch
Per product benchmark
Per batch
Grinding – Fine
Fine Grind Yield (80–100 mesh)
% fine powder output within target mesh range in batches operated
Product benchmark
Per batch
Grinding – Medium
Medium Grind Yield (40–60 mesh)
% medium powder output within target mesh range in batches operated
Product benchmark
Per batch
Grinding – Coarse
Coarse Grind Yield (20–30 mesh)
% coarse powder output within target mesh range in batches operated
Product benchmark
Per batch
TBC Process
Fine TBC Yield (0.2–1.6 mm)
% yield in Fine TBC size range per batch handled
Technical limit
Per batch
Medium TBC Yield (2–4 mm)
% yield in Medium TBC size range per batch handled
Technical limit
Per batch
Coarse TBC Yield (4–8 mm)
% yield in Coarse TBC size range per batch handled
Technical limit
Per batch
Semi-Fine TBC Yield (1–2 mm)
% yield in Semi-Fine TBC size range per batch handled
Technical limit
Per batch
Quality & Rework
Rejection / Rework Instances
No. of batches/pouches rejected or sent for rework attributable to exec
2% of handled batches
Weekly
Pouch Seal Integrity
% pouches passing seal check in batches operated by executive
100% (zero tolerance)
Per batch
Loss Control
Process Loss on Assigned Station
% material lost (floor, dust, handling) at exec's station vs. input
Defined station threshold
Daily/Weekly
Filling Accuracy
Filling Accuracy Compliance
% packs filled within 1% of declared weight during exec's shift
98% packs within 1%
Per shift
Line Discipline
Unplanned Stoppage Contribution
No. of stoppages or delays caused by exec's area per month
Zero attributable stoppages
Monthly
GMP & Hygiene
Personal GMP Compliance Score
Score in GMP / hygiene checks at exec's workstation and area
90 / 100 per audit
Monthly
Batch Completion & Dispatch
Batch Completion Rate (On Time)
% batches completed and handed over on time per executive's line/shift
98% on-time batch completion
Weekly/Monthly
Output Contribution
Individual Shift Output Achievement
Daily shift output vs. exec's assigned target; contribution to peak runs
100% of daily shift target
Daily/Monthly
📌 Production Executive (Jodhpur)
🏢 Agronic Food
📍 Jodhpur