Job Summary

Responsible for ensuring the reliable operation, maintenance, troubleshooting, and continuous improvement of all electrical and automation systems in the plant. The role includes PLC, HMI, SCADA, VFDs, servo systems, industrial instrumentation, electrical distribution, and project execution to achieve maximum equipment uptime, safety, and productivity.

Key Responsibilities:

Electrical Maintenance

- Maintain HT/LT electrical distribution systems.
- Perform preventive, predictive, and breakdown maintenance of plant equipment.
- Maintain transformers, DG sets, MCCs, PCCs, ACBs, VCBs, APFC panels, and UPS systems.
- Troubleshoot electrical faults and minimize downtime.
- Monitor power consumption and implement energy-saving initiatives.

Automation &

- Control Systems

- Maintain and troubleshoot PLC, HMI, and SCADA systems.
- Program and modify PLC logic as required.
- Maintain communication networks such as Profibus, Profinet, Modbus, Ethernet/IP, and CAN.
- Commission and troubleshoot VFDs, servo drives, motion control systems, and industrial robots.
- Maintain industrial automation software and backups.

Instrumentation

- Maintain sensors, transmitters, encoders, load cells, temperature controllers, pressure switches, and flow meters.
- Perform calibration and ensure instrument accuracy.
- Troubleshoot field instruments and control loops.

Project Execution

- Execute electrical and automation projects from planning to commissioning.
- Valuable hands on experience in executing projects on Energy Savings.
- Prepare technical specifications, BOQs, and drawings.
- Coordinate with vendors, contractors, and internal departments.
- Ensure projects are completed within budget and schedule.

Documentation

- Maintain electrical drawings, SLDs, panel layouts, PLC programs, and backup files.




- Prepare maintenance reports and root cause analysis (RCA).
- Update preventive maintenance records and spare parts inventory.

Safety &

- Compliance

- Ensure compliance with electrical safety standards and statutory regulations.
- Implement Lockout-Tagout-Try Out (LOTOTO) procedures.
- Participate in electrical inspections and safety audits.
- Ensure compliance with ISO, Electrical Inspectorate, and statutory requirements.

Continuous Improvement

- Improve machine reliability and reduce breakdowns.
- Identify automation opportunities to increase productivity.
- Implement Kaizen, TPM, Lean, and energy conservation initiatives.

Required Skills

- PLC Programming (Siemens, Allen Bradley, Mitsubishi, Omron, Delta, etc.)
- HMI &
- SCADA (WinCC, FactoryTalk, Wonderware, Ignition, etc.)
- VFDs and Servo Drives
- Robot (Kawasaki, Fanuc, Yaskawa)
- Industrial Networking
- Electrical Distribution Systems (HT/LT)
- Motor Control &
- Protection
- Electrical Drawings (AutoCAD/EPLAN)
- Instrumentation &
- Calibration
- Spare planning &
- Inventory Management
- Root Cause Analysis
- Preventive &
- Predictive Maintenance
- Project Management
- MS Office and SAP (preferred)

Educational Qualification

- B.E./B.Tech in Electrical Engineering, Electrical &
- Electronics Engineering, or Instrumentation &
- Control Engineering.

Experience

- 3-7 years in manufacturing or process industries.

Key Performance Indicators (KPIs)

- Machine uptime (%)
- Breakdown reduction
- MTBF (Mean Time Between Failures)
- MTTR (Mean Time to Repair)
- Preventive maintenance compliance
- Energy consumption reduction
- Project completion within schedule and budget
- Automation improvement projects completed
- Safety compliance and zero electrical accidents
- Spare parts inventory optimization

📌 Electrical & Automation Engineer (Navi Mumbai)
🏢 Exide Industries
📍 Navi Mumbai