22 Oct
|
Varshini Associates
|
Tiruppur
22 Oct
Varshini Associates
Tiruppur
JOB TITLE: DYEING MANAGER
Location: Tirupur
Industry: Knitted Fabric Dyeing & Processing
Factory Capacity: 5 to 10 Tons / Day
JOB OBJECTIVE:
To handle complete Dyeing Factory operations from grey fabric to finished fabric with quality, cost and delivery control
.KEY RESPONSIBILITIES:
1. Production Planning & Process Control
Plan daily dyeing lots as per order - color, GSM, dia, quantity
Handle complete process: Scouring, Bleaching, Dyeing, Hot Wash, Neutralization, Softening
Manage Stenter, Compactor, Squeezer operations for finishing
Control recipe, liquor ratio, temperature, time to achieve correct shade
2. Shade Matching & Quality
Match shades as per buyer lab dips / A4 / Original swatch
Lab to bulk conversion and correction for off-shades
Control GSM, shrinkage, color fastness, pH, dia issues
Maintain quality reports and reduce re-dyeing / re-processing %
Target: First Time Right (FTR) > 95%
3. Manpower Handling
Manage Dyeing Masters, Lab Chemists, Operators, Helpers (30-80 Nos)
Shift scheduling, attendance, training, discipline
Ensure SOPs for chemical handling and machine operation
4. Chemical, Cost & Stock Control
Control consumption of Dyes, Chemicals, Salt, Soda, Softener
Maintain dye stock register and daily consumption report
Reduce cost per kg - water, steam, power, chemicals
Raise indent for low stock on time
5. Machinery & Maintenance
Handle Soft Flow Dyeing Machines (Fongs, Then, Sclavos), Stenter, Compactor, Boiler
Preventive maintenance planning with maintenance team
Minimize machine breakdown and downtime
6. Compliance & Safety
ETP compliance, chemical safety, PPE usage, pollution control norms
Maintain all factory records for buyer audits
Ensure zero accidents in dyeing unit
QUALIFICATION & EXPERIENCE:
B.Tech / Diploma / B.Sc in Textile Technology / Textile Chemistry
8 to 15 years experience in Tirupur Knitted Fabric Dyeing Factory
Minimum 3 years as Dyeing Manager / Factory Manager
Must have handled 5 Ton+ capacity factory independently
REQUIRED SKILLS:
Expert in Reactive Dyes, Shade Matching & Recipe Correction
Knowledge of Knits: Cotton, Lycra, Polyester, Viscose
Team handling, Costing, Production reporting
Buyer audit handling
Pay: ₹50,000.00 - ₹60,000.00 per month
Benefits
- Cell phone reimbursement
- Commuter assistance
- Versatile schedule
- Food provided
- Paid sick time
Work Location: In person
📌 Dyeing Manager (Tiruppur)
🏢 Varshini Associates
📍 Tiruppur