Role & responsibilities

AOI Cosmetic Inspection Management
Develop, validate, and optimize AOI recipes for cosmetic defect inspection.
Establish defect classification criteria and inspection standards.
Monitor and improve detection performance for:
Scratch
Dent
Crack
Chipping
Pit marks
Water marks
Contamination
Stain
Surface blemishes
Coating defects
Reduce false calls and customer escapes through recipe optimization.
Manage Golden Samples and limit samples for inspection validation.

AOI Dimensional Inspection Management
Develop and maintain AOI recipes for dimensional measurements.
Monitor critical dimensions including:
Length
Width
Thickness
Hole Diameter
Radius
Corner Profile
Feature Position
Chamfer Dimensions
Alignment Accuracy
Validate measurement accuracy through GR&R; and MSA studies.
Ensure compliance with product drawing and customer requirements.

Process Capability & Data Analysis




Perform SPC monitoring and capability analysis (Cp/Cpk).
Analyze AOI trends, false reject rates, escape trends, and defect Pareto.
Utilize JMP, Minitab, and other statistical tools for process improvement.
Drive yield enhancement and variation reduction projects.

Equipment & Vision System Management
Optimize inspection performance through:
Camera calibration
Lens selection
Lighting optimization
Vision algorithm tuning
Resolution verification
Support preventive maintenance and calibration activities.
Coordinate equipment qualification and acceptance activities.

Preferred candidate profile

Lead DOE activities for process optimization.

Drive productivity improvement and cycle time reduction projects.

Implement Lean Manufacturing and Six Sigma concepts.

Improve machine utilization and OEE

📌 Aoi Vision Inspection Chennai
🏢 Motherson Group
📍 Chennai