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Job Overview

Performs maintenance management by supervising the maintenance team, establishes priorities in maintenance schedules, and ensures Safety, Health & 5S of all the equipment and working Environment.

Job Requirements

- Responsible for overall maintenance activities of injection molding machines and auxiliary equipment including chillers, cooling towers, dryers, compressors, material loaders, granulators, hot runners, and temperature controllers.
- Ensure maximum machine availability and minimum unplanned downtime.
- Lead troubleshooting activities related to electrical, electronic, hydraulic, pneumatic, mechanical, PLC, HMI, VFD/servo drives, and control systems.
- Ensure proper functioning of machine safety interlocks, emergency stops, guards, and other safety systems.
- Develop and implement machine guarding programs as per applicable standards.
- Develop, implement, and monitor preventive and predictive maintenance schedules.
- Plan and execute daily, weekly, monthly, and annual maintenance activities.
- Maintain accurate equipment history, maintenance records, and documentation.
- Monitor key maintenance KPIs including Machine Availability, MTBF, MTTR, PM Compliance, Maintenance Cost, and Spare Consumption.
- Lead the maintenance team during critical machine breakdowns and ensure timely restoration of equipment.




- Conduct Root Cause Analysis (RCA) for major and repetitive equipment failures and implement corrective actions.
- Identify opportunities for reduction in electricity consumption, energy cost, and CO2 emissions.
- Lead, manage, train, and develop the maintenance team to improve technical capability and performance.
- Control maintenance expenses without compromising equipment reliability, quality, or safety.
- Identify critical spare parts and maintain appropriate minimum and maximum stock levels.
- Coordinate with Purchase and suppliers for timely procurement of critical spares.
- Track spare-part consumption and replacement history.
- Ensure compliance with all company safety procedures during maintenance activities.
- Ensure strict adherence to Lockout/Tagout (LOTO) procedures.
- Conduct periodic inspections of machine safety systems and support safety and statutory audits.
- Ensure technicians follow standard maintenance procedures and safe working practices.
- Drive TPM, 5S, Kaizen, preventive and predictive maintenance practices.
- Support new machine installation, commissioning, relocation, and machine modification projects.
- Participate in CAPEX projects and technical evaluation of new equipment.
- Coordinate with machine manufacturers, OEMs,



and external service providers for specialized technical support.
- Ensure adherence to applicable quality, environmental, and safety management systems.

Education and Knowledge

- BE / B.Tech in Mechanical or Electrical Engineering.
- Strong knowledge of injection molding machines and associated auxiliary equipment.
- Good knowledge of hydraulic and pneumatic systems.
- Good understanding of electrical control panels and industrial electrical systems.
- Knowledge of PLCs, HMIs, VFDs, servo drives, sensors, and industrial automation.
- Knowledge of heaters, thermocouples, temperature controllers, and hot-runner systems.
- Good understanding of compressors, chillers, cooling towers, dryers, and other molding auxiliaries.
- Strong troubleshooting and Root Cause Analysis skills.
- Knowledge of preventive and predictive maintenance systems.
- Positive knowledge of TPM, 5S, Kaizen, and maintenance KPI management.
- Knowledge of CMMS / maintenance management software and maintenance documentation.
- Knowledge of IATF 16949, ISO 14001, and ISO 45001 requirements.

Critical Experience

- More than 6 years of experience in maintenance within the Automotive / Plastic Injection Molding manufacturing industry.
- Strong hands-on experience in maintenance of injection molding machines and auxiliary equipment.
- Experience in electrical, mechanical, hydraulic, pneumatic, and automation troubleshooting.
- Experience in PLC, HMI, VFD/servo drive, sensors, and machine control systems.
- Experience in preventive and predictive maintenance planning and execution.
- Experience in h

📌 SUPV II MAINTENANCE (Pune)
🏢 TE Connectivity
📍 Pune