02 Nov
|
ACT PLAST PAINTS PRIVATE
|
Sriperumbudur
02 Nov
ACT PLAST PAINTS PRIVATE
Sriperumbudur
Role & responsibilities 1. Production Planning and Execution
- Ensure production activities are carried out as per the daily, weekly and monthly production plans.
- Achieve production targets as per customer requirements and delivery schedules.
- Prepare machine-wise and shift-wise production plans.
- Ensure optimum utilization of injection moulding machines and manpower.
- Monitor production output against planned targets.
- Coordinate with PPC, Quality, Maintenance and Stores departments.
- Ensure timely execution of production schedules without affecting customer deliveries.
- Monitor machine loading and capacity utilization. 2. Production Process Monitoring
- Monitor injection moulding parameters and ensure process stability.
- Ensure machines operate with approved process parameters.
- Monitor cycle time, injection pressure, holding pressure, back pressure and mould temperature.
- Ensure correct material, colour and grade are used as per production requirements.
- Monitor start-up approval and first-piece inspection.
- Ensure process parameters are documented and maintained.
- Implement process optimization to improve productivity and reduce cycle time.
- Ensure proper handling of moulds during loading and unloading. 3. Productivity and Efficiency Improvement
- Monitor Overall Equipment Effectiveness (OEE).
- Improve machine utilization and production efficiency.
- Reduce machine idle time and unnecessary stoppages.
- Identify bottlenecks in production operations.
- Optimize cycle time without affecting product quality.
- Improve manpower productivity.
- Implement Kaizen and continuous improvement activities.
- Reduce material wastage and process losses. 4. Quality Control and Rejection Reduction
- Ensure production is carried out as per approved quality standards.
- Coordinate with Quality to control in-process rejection.
- Ensure first-piece and patrol inspections are conducted.
- Analyse rejection trends and implement corrective actions.
- Ensure compliance with customer-specific quality requirements. 5. New Mould Development and Validation
- Coordinate with mould manufacturers for new mould development.
- Review mould design, DFM and technical specifications.
- Monitor mould manufacturing progress and delivery schedules.
- Participate in mould trials, T0, T1 and subsequent trials.
- Ensure mould validation through dimensional, functional and quality inspections.
- Coordinate modifications based on trial observations.
- Ensure proper handover of recent moulds to production. 6. Team Management and Development
- Allocate daily jobs and responsibilities to mould shop technicians.
- Monitor manpower utilization and work completion.
- Train technicians in mould maintenance, troubleshooting and safety practices.
- Develop technical skills and multi-skilling within the team.
- Conduct regular performance reviews.
- Ensure discipline, attendance and effective teamwork. Preferred candidate profile Plastic Injection Moulding
📌 Assistant Manager (Sriperumbudur)
🏢 ACT PLAST PAINTS PRIVATE
📍 Sriperumbudur