Key Responsibilities
1. NPI Planning Project Execution
- Lead NPI Activities from design phase to mass production phase for SMT Box Assembly Processes.
- Evaluate Product designs (DFM) and provide inputs/feedback to Design Team / Customers.
- Prepare NPI Project Plans, timelines deliverables.
- Conduct feasibility studies for new processes Products.
- Provide complete NPI documentation for customer approval. 1. New Model Readiness
- Develop and maintain all process documentation, work instructions SOPs.
- All new models trail pre-readiness (EVT/ DVT / PVT).
- Create SMT Programs for Pick n Place/Mounter, SPP, SPI, AOI Reflow oven based on Gerber, CAD data BOM.
- Define develop jigs/ fixtures and ergonomic tools for SMT Box Assembly operations.
- Define optimal SMT parameters (Solder Paste type, Stencil design, Reflow Profile, Component Placement rule etc. )
- Develop Validate reflow Profiles for lead free processes.
- Drive First Article Inspection and resolution of SMT related defects.
- Develop process for Wave Soldering, Selective Soldering, assembly line setup, testing packaging.
- Optimize cycle times and improve process efficiency during NPI trails 1. Quality Excellence
- Accountable for first pass yield, final yield and field reliability.
- Lead root cause analysis for yield excursions using FMEA, DOE and failure analysis during NPI Trails.
- Ensure zero critical quality escapes at launch. 1. Operational Excellence Cost Optimization
- Identify cost down opportunities (Using 4M Man, Method, Machine Material)
- To ensure Proper line setup Program version management during NPI.
- To ensure compliance with ESD, Safety IPC standards. 1. Customer Stakeholder Engagement
- Serve as a technical NPI member for customers.
- Will be technical team member for customer reviews, technology discussions and risk mitigation plans. 1. System Integration
- Collaborate with IT teams to connect automation with MES platforms.
- Ensure seamless data flow for production monitoring and traceability. Key Deliverables KPI
- Ontime Product Launch First time right
- First Pass Yield and Ramp to Volume Timeline
- NPI Success Rate
- Cost to target achievement




- Customer satisfaction and audit outcomes during NPI Phase. Required Qualifications
- Bachelor / master in related Engineering Discipline (Preferred Mechanical / Industrial / Electronics)
- 5-8 years' experience in in SMT + Box Assembly NPI within EMS, Electronics Manufacturing, Automotive Electronics, Consumer Electronics, or similar industry.
- Expertise in SMT Processes, Reflow profiling, Stencil design, and Soldering technologies.
- Ability to interpret Gerber files, schematics, and PCB design documents.
- Knowledge of CAD/CAM tools for SMT programming Knowledge of DFM/DFT guidelines.
- Working Knowledge Handson experience on SMT Machines Screen Print , Pick n Place , Reflow AOI.
- Experience in high volume manufacturing environment.
- Strong understanding of IPC standards (IPC-A-610, J-STD-001, IPC-7351).
- Proficiency in root cause analysis problem solving tools ( 8D , 5 why , DOE )

Key Responsibilities
1. NPI Planning Project Execution
- Lead NPI Activities from design phase to mass production phase for SMT Box Assembly Processes.
- Evaluate Product designs (DFM) and provide inputs/feedback to Design Team / Customers.
- Prepare NPI Project Plans, timelines deliverables.
- Conduct feasibility studies for new processes Products.
- Provide complete NPI documentation for customer approval. 1. New Model Readiness
- Develop and maintain all process documentation, work instructions SOPs.
- All new models trail pre-readiness (EVT/ DVT / PVT).
- Create SMT Programs for Pick n Place/Mounter, SPP, SPI, AOI Reflow oven based on Gerber, CAD data BOM.
- Define develop jigs/ fixtures and ergonomic tools for SMT Box Assembly operations.
- Define optimal SMT parameters (Solder Paste type, Stencil design, Reflow Profile, Component Placement rule etc. )
- Develop Validate reflow Profiles for lead free processes.




- Drive First Article Inspection and resolution of SMT related defects.
- Develop process for Wave Soldering, Selective Soldering, assembly line setup, testing packaging.
- Optimize cycle times and improve process efficiency during NPI trails 1. Quality Excellence
- Accountable for first pass yield, final yield and field reliability.
- Lead root cause analysis for yield excursions using FMEA, DOE and failure analysis during NPI Trails.
- Ensure zero critical quality escapes at launch. 1. Operational Excellence Cost Optimization
- Identify cost down opportunities (Using 4M Man, Method, Machine Material)
- To ensure Proper line setup Program version management during NPI.
- To ensure compliance with ESD, Safety IPC standards. 1. Customer Stakeholder Engagement
- Serve as a technical NPI member for customers.
- Will be technical team member for customer reviews, technology discussions and risk mitigation plans. 1. System Integration
- Collaborate with IT teams to connect automation with MES platforms.
- Ensure seamless data flow for production monitoring and traceability. Key Deliverables KPI
- Ontime Product Launch First time right
- First Pass Yield and Ramp to Volume Timeline
- NPI Success Rate
- Cost to target achievement
- Customer satisfaction and audit outcomes during NPI Phase. Required Qualifications
- Bachelor / master in related Engineering Discipline (Preferred Mechanical / Industrial / Electronics)
- 5-8 years' experience in in SMT + Box Assembly NPI within EMS, Electronics Manufacturing, Automotive Electronics, Consumer Electronics, or similar industry.
- Expertise in SMT Processes, Reflow profiling, Stencil design, and Soldering technologies.
- Ability to interpret Gerber files, schematics, and PCB design documents.
- Knowledge of CAD/CAM tools for SMT programming Knowledge of DFM/DFT guidelines.
- Working Knowledge Handson experience on SMT Machines Screen Print , Pick n Place , Reflow AOI.
- Experience in high volume manufacturing setting.
- Strong understanding of IPC standards (IPC-A-610, J-STD-001, IPC-7351).
- Proficiency in root cause analysis problem solving tools ( 8D , 5 why , DOE )

📌 NPI Engineer (Jagiroad)
🏢 Tata Electronics (TEPL)
📍 Jagiroad