Key Responsibilities

A. Quality Management System (QMS)

- Develop, implement, and maintain the Quality Management System (QMS).
- Ensure compliance with applicable quality standards,- Establish quality policies, procedures, work instructions, and inspection standards.
- Maintain quality documentation, inspection records, and audit reports.
- Coordinate internal, external, supplier, and customer audits.

B. Production Quality Control

- Monitor quality at every stage of EV manufacturing, from incoming materials to final vehicle inspection.
- Establish quality checkpoints for fabrication, assembly, electrical wiring, PCB assembly, motor controllers, battery packs, and other EV components, as applicable to the product.
- Ensure compliance with approved drawings, specifications, and standard operating procedures.
- Monitor First Piece Inspection, In-Process Inspection, and Final Inspection.
- Identify defects and coordinate corrective actions with Production and Engineering teams.
- Ensure that non-conforming materials and products are properly identified, segregated, and controlled.

C. Supplier Quality Management

- Evaluate and approve suppliers based on quality requirements.
- Conduct supplier audits and assess supplier performance.
- Monitor incoming material quality and supplier rejection rates.
- Coordinate with the Purchase and Stores departments to resolve material quality issues.
- Implement supplier corrective and preventive actions to reduce recurring defects.

D. EV Product Quality and Testing

- Ensure that EV components and assemblies undergo the required inspection and testing.
- Coordinate testing of electrical systems, wiring harnesses, motors, controllers, battery packs, chargers, and other relevant components.
- Verify that applicable electrical safety, functional performance, and product-specific testing requirements are met.
- Coordinate with Engineering and R&D; teams to resolve design-related quality issues.




- Ensure that product testing and validation records are maintained.
- Support compliance activities relating to applicable automotive and EV safety regulations and vehicle certification requirements.

E. Customer Quality Management

- Handle customer complaints, quality issues, and product-return investigations.
- Conduct root cause analysis using methods such as 5 Why, Fishbone Diagram, and 8D.
- Implement corrective and preventive actions (CAPA).
- Monitor customer complaints and ensure timely resolution.
- Coordinate with Production, Service, and Engineering teams to prevent repeat failures.
- Prepare and submit customer quality reports as required.

F. Continuous Improvement

- Identify opportunities to reduce rejection, rework, scrap, and production losses.
- Implement quality improvement tools such as:
- 7 QC Tools

- Statistical Process Control (SPC)
- Failure Mode and Effects Analysis (FMEA)

- Control Plans
- 8D Problem Solving
- Poka-Yoke (Error Proofing)
- Kaizen and Six Sigma, where applicable
- Track quality performance and implement process improvements.
- Promote a zero-defect mindset throughout the organization.

G. Team Management

- Lead and supervise Quality Engineers, Quality Inspectors, and Quality Technicians.
- Allocate daily inspection activities and monitor team performance.
- Train employees on quality standards, inspection procedures, and defect prevention.
- Coordinate with Production, Purchase, Stores, Maintenance, and Engineering departments.
- Ensure that quality personnel follow established procedures and maintain accurate records.

H. Documentation and Reporting

- Prepare daily, weekly, and monthly quality reports.
- Maintain records of incoming inspection, in-process inspection, final inspection, rejection, rework, and customer complaints.
- Track key quality indicators and present findings to management.
- Maintain calibration records for measuring instruments and testing equipment.
- Prepare and review SOPs, inspection checklists, quality alerts, and audit reports.

📌 Walk-in || Quality Manager (Hyderabad)
🏢 Cal-on
📍 Hyderabad