03 Nov
|
SRAVATHI ADVANCE PROCESS TECHNOLOGIES
|
Gauribidanur
03 Nov
SRAVATHI ADVANCE PROCESS TECHNOLOGIES
Gauribidanur
About the Role
Sravathi Manufacturing Solutions is building and scaling its manufacturing operations with a focus on safe, effective, compliant and commercially sustainable manufacturing.
The Mechanical Engineer will be responsible for mechanical integrity, reliability and compliant maintenance of process equipment and mechanical utilities in the API manufacturing plant.
The position will support erection, commissioning and stabilisation of mechanical equipment and piping of the new plant, and will establish mechanical maintenance practices, schedules and records from the start of operations.
During the construction phase, the role will focus on project execution of the mechanical scope, from design review and vendor inspection to erection, testing, pre-commissioning and handover.
Purpose of the Role The Mechanical Engineer ensures that process equipment, piping and mechanical utilities are available, safe, GMP-compliant and cost-effective to maintain, and supports projects, modifications and reliability improvement.
Key Responsibilities
1. Project Execution Construction Phase
- Review mechanical design documents, including P&IDs;, equipment data sheets, general-arrangement drawings, piping isometrics and material specifications; support MOC for design changes.
- Support vendor technical evaluation; inspect fabrication of reactors, vessels, tanks, heat exchangers and other equipment at vendor works, including material test certificates, welding procedures, NDT and hydro-test records.
- Supervise receipt, storage and preservation of equipment and piping materials at site; verify materials of construction against specification.
- Supervise erection and installation of equipment, structural supports, piping, valves and utilities equipment; verify alignment, levelling and correct installation as per approved drawings.
- Carry out and witness hydro / pneumatic testing, leak testing, flushing, cleaning and passivation of equipment and piping as per approved procedures; maintain test records.
- Support boiler, pressure-vessel and piping approvals and inspections with statutory authorities.
- Monitor contractor progress, manpower and quality of welding, fabrication and erection; raise and close punch-list items; enforce site safety and permit-to-work compliance.
- Ensure receipt of as-built drawings, vendor manuals, material and test certificates and recommended spares lists at handover; set up equipment records and PM schedules.
- Support mechanical completion and commissioning of process equipment and utilities.
2. Mechanical Maintenance & Reliability
- Execute preventive, predictive and breakdown maintenance of reactors (SS / GLR), receivers, centrifuges, filters / ANFD, dryers, agitators, pumps, vacuum systems, heat exchangers and material-handling equipment.
- Prepare and follow equipment-wise PM schedules; maintain equipment history and logbooks in the maintenance system.
- Carry out condition monitoring (vibration, alignment, thickness measurement, lubrication analysis) and act on findings.
- Analyse breakdowns, carry out root-cause analysis and implement corrective actions to prevent recurrence.
- Manage planned shutdowns and campaign-changeover maintenance with minimum downtime.
3. Utilities & Mechanical Services
- Operate and maintain mechanical utilities, including boiler / thermic-fluid heater, chillers and brine systems, cooling towers, air compressors and dryers, nitrogen and vacuum systems.
- Support HVAC equipment maintenance and ensure environmental parameters required for production areas.
- Monitor utility performance and efficiency,
and implement improvement measures.
4. Mechanical Integrity & Statutory Compliance
- Maintain inspection and testing programmes for pressure vessels, piping, relief valves, boilers and lifting equipment.
- Ensure compliance with applicable regulations, including Indian Boiler Regulations, pressure-vessel and gas-cylinder rules, and Factories Act / AP Factories Rules.
- Coordinate statutory inspections and certifications; maintain statutory records and test certificates.
- Ensure gaskets, seals, materials of construction and spares meet process compatibility requirements.
5. GMP, Documentation & Qualification
- Ensure maintenance activities are carried out without contamination or cross-contamination risk (line clearance, cleaning after maintenance, tool control).
- Support DQ / IQ / OQ of equipment, including review of vendor documentation, drawings and material certificates.
- Maintain P&IDs;, equipment drawings, equipment logbooks and records in line with data-integrity (ALCOA+) principles.
- Support change controls, deviations and CAPA related to mechanical equipment; support audits.
6. Modifications & Expansion Projects
- Execute equipment modifications and debottlenecking jobs following MOC.
- Support capacity-expansion projects with the Projects team.
7. Spares, Contractors & Cost Control
- Define and maintain critical spares for mechanical equipment; coordinate procurement with Stores / Procurement.
- Supervise mechanical contractors, fitters and welders; ensure quality of work and safe-work compliance.
- Control maintenance cost and support AMC / OEM service coordination.
8. EHS & Team Interface
- Ensure permit-to-work, LOTO, hot-work, confined-space, work-at-height and lifting-safety compliance in all mechanical jobs.
- Report incidents and near misses and close actions on time.
- Train and guide technicians; coordinate with Production, Electrical, Instrumentation, EHS and Quality teams.
📌 Mechanical Engineer (Gauribidanur)
🏢 SRAVATHI ADVANCE PROCESS TECHNOLOGIES
📍 Gauribidanur