Designation: Head – Quality

Qualification: Diploma/BE/B.Tech/ME in Mechanical / Electrical / Electronics / Production Engineering

Experience: 12–20 years (with relevant leadership experience)

Industry Preference: Automotive Components – Traction Motor, Magneto, Electric Motors and Electromagnetic Products.

Key Responsibilities

- Quality Management & Leadership

- Lead overall Quality Assurance, Quality Control and Supplier Quality functions.
- Develop and implement quality strategies aligned with business objectives.
- Establish quality KPIs, monitor performance and drive continual improvement.
- Lead and develop the quality team across manufacturing operations.

2. Product & Process Quality
- Ensure quality compliance throughout manufacturing of traction motors and magneto products.
- Drive process quality for winding, coil assembly, rotor/stator assembly, magnet assembly, balancing, machining and final testing.
- Ensure dimensional, electrical and functional quality of finished products.
- Monitor critical product characteristics and process parameters.
- Drive defect prevention, rejection reduction and improvement in First Pass Yield.

3. Customer Quality
- Handle customer complaints, escalations and quality audits.
- Lead 8D, CAPA, RCA and corrective action implementation.
- Coordinate with OEM customers to ensure customer-specific quality requirements.
- Monitor customer PPM, warranty claims and field failure analysis.

4. Supplier Quality




- Lead supplier quality assurance and development activities.
- Ensure supplier audits, incoming quality and vendor process improvement.
- Drive supplier PPM reduction and corrective actions.
- Ensure quality compliance for magnets, copper wire, laminations, bearings, insulation materials and other critical components.

5. Quality Systems & Compliance
- Drive implementation and maintenance of IATF 16949 and ISO 9001.
- Ensure effective implementation of APQP, PPAP, FMEA, MSA, SPC and Control Plans.
- Lead internal, external, system and process audits.
- Ensure compliance with customer-specific requirements.

6. Manufacturing Excellence
- Work closely with Production, Engineering, Maintenance and R&D; teams.
- Drive process capability improvement and defect prevention.
- Support new product development, process validation and product industrialization.
- Implement Poka-Yoke, Six Sigma and Lean manufacturing initiatives.

Required Technical Expertise
- Solid understanding of traction motor and magneto manufacturing processes.
- Knowledge of electromagnetic products, motor winding and assembly processes.
- Understanding of rotor, stator, magnet, shaft and bearing quality requirements.
- Experience in electrical testing, insulation resistance, high-voltage/hipot testing, surge testing and performance testing.
- Knowledge of balancing, vibration, noise and thermal performance testing.
- Expertise in IATF 16949, APQP, PPAP, FMEA, SPC, MSA and 8D.

📌 Head Quality Plant- Electrical (Maharashtra)
🏢 Varroc
📍 Maharashtra