Role & responsibilities

- Lead and implement preventive, predictive, and breakdown maintenance strategies for all critical factory machinery and equipment.

- Oversee mechanical maintenance of pumps, motors, gearboxes, compressors, blowers, conveyors, pipelines, and plant utilities.

- Drive root cause analysis, reliability improvement, and continuous improvement initiatives to minimize equipment downtime.

- Manage ETP operations, wastewater treatment efficiency, chemical dosing, sludge handling and treated effluent quality.

- Ensure compliance with applicable Pollution Control Board requirements, environmental regulations, and factory safety standards.

- Develop and control annual maintenance budgets, shutdown plans, spare parts inventory, and operation costs.

- Lead and mentor maintenance engineers, supervisors, technicians, utility personnel, and ETP operators.

- Coordinate with production, electrical, instrumentation, EHS, contractors, and vendors to ensure smooth plant operations.

- Monitor key performance indicators, equipment reliability, maintenance costs, energy consumption and ETP performance.

- Drive equipment upgrades cost-reduction initiatives, water conservation, and energy optimization projects.

- Ensure proper maintenance documentation, ETP operating records, statutory records, and management reporting.

Preferred candidate profile

- BE / B.Tech / Diploma in Mechanical Engineering.





- 15 to 20 years of overall experience in mechanical maintenance, plant utilities, and ETP operations in manufacturing / process industries.

- Minimum 5 to 8 years of experience in a senior managerial / leadership role handling complete plant maintenance and utilities.

- Proven expertise in preventive, predictive, and breakdown maintenance of critical factory machinery and equipment.

- Strong hands-on experience in maintenance of pumps, motors, gearboxes, compressors, blowers, conveyors, pipelines, and plant utility systems.

- Extensive knowledge of ETP operations, wastewater treatment, chemical dosing, sludge handling, and treated effluent quality management.

- Solid understanding of Pollution Control Board requirements, environmental regulations, statutory compliance, and factory safety standards.

- Expertise in Root Cause Analysis (RCA), equipment reliability improvement, MTBF, MTTR, and continuous improvement initiatives.

- Experience in annual maintenance budgeting, shutdown planning, spare parts inventory management, and maintenance cost control.

- Proven ability to lead and manage maintenance engineers, supervisors, technicians, utility personnel, and ETP operators.

- Experience in energy conservation, water conservation, utility optimization, equipment upgrades, and cost-reduction projects.

- Excellent leadership, troubleshooting, analytical, decision-making, and cross-functional coordination skills.

📌 Factory Maintenance & ETP Manager (Shamirpet)
🏢 HBL ENGINEERING
📍 Shamirpet