Role & responsibilities

- Design and develop Brake system components, including foundation brakes and concept packaging layouts.
- Develop 3D models, 2D drawings, and routing designs for pipes and hoses while ensuring proper clearance in PLM (DMU analysis).
- Perform design calculations, tolerance stack-up analysis, and apply strict GD&T; principles.
- Lead cost reduction (VAVE) initiatives by generating ideas, conducting feasibility studies, and executing them through adoption.
- Conduct DFMEA, create engineering design rules, and establish technical design justifications.
- Investigate quality concerns by performing root cause analysis and coordinating with CFTs (Supplier, Process, Assembly) for countermeasures.
- Manage project timelines by creating schedules aligned with project milestones and maintaining task trackers.
- Support global projects and remote engineering activities (GFS) in collaboration with global R&D; centers.
- Coordinate with suppliers and manufacturing teams for tooling validation,



process readiness, and production maturity.
- Track key performance metrics to ensure First Time Right (FTR 90%) and On Time Delivery (OTD = 100%).

Required Skills

- Domain knowledge of foundation brakes, automotive braking physics, NVH, and stiffness.
- Understanding of manufacturing processes including casting, forging, machining, sheet metal forming, welding, and injection/blow moulding.
- CAD software proficiency: CATIA V6 / 3D Experience (3D Modeling & Drafting) and PLM environment experience.
- Familiarity with automotive quality systems and development processes (such as ANPQP, V3P, and Engineering Change Notices).

Preferred candidate profile

- 3 to 12 Years of Experience into Brakes Design
- Experience into Catia is a must
- Positive Communication & interpersonal Skills with Positive Attitude

📌 Design Engineer (Chengalpattu)
🏢 Segula Technologies
📍 Chengalpattu