Senior Engineer Production (Bengaluru)

Senior Engineer Production (Bengaluru)

06 Nov
|
MALLIK MULTITECHNOLOGIES PRIVATE
|
Bengaluru

06 Nov

MALLIK MULTITECHNOLOGIES PRIVATE

Bengaluru

Company Description MALLIK MULTITECHNOLOGIES PRIVATE LIMITED, certified for ISO 9001, ISO 14001 & EN 15085 is involved in manufacturing & supply of Sheet Metal Components & High Level Assemblies and is located at Jigani Industrial Area ,Bengaluru, Karnataka, India.

As part of the regional industrial ecosystem, it is involved in the Product Development, Manufacturing and Delivery of High Level Assemblies & Components solutions for OEMs of Semiconductor, Energy , Elevator, Health Care, Textile, CNC Machine Tool Sectors/ applications.

Position: Sr Engineer / Assistant Manager Sheet Metal Manufacturing

Experience: 7–8 Years

Department: Production / Manufacturing

Industry: Sheet Metal Fabrication / Engineering Manufacturing

Education: Diploma / BE / B.Tech in Mechanical Engineering

1. Job Purpose

Responsible for managing day-to-day sheet metal manufacturing operations, achieving production targets, improving productivity, ensuring product quality, optimizing manpower and machine utilization, and ensuring timely delivery to customers.

2. Key Responsibilities

A. Production Planning & Execution

- Prepare daily, weekly and monthly production plans based on customer requirements.
- Ensure production targets are achieved as per the delivery schedule.
- Monitor WIP, pending orders and production shortages.
- Coordinate with PPC, Purchase, Stores and Quality departments.
- Ensure effective utilization of manpower, machines and materials.
- Monitor production performance and take corrective actions for deviations.

B. Sheet Metal Manufacturing Processes

- Positive knowledge of sheet metal manufacturing processes:
- Laser Cutting / CNC Punching
- Shearing and Notching
- CNC Press Brake Bending
- Power Press Operations
- MIG / TIG / Spot Welding
- Riveting and Hardware Insertion
- Grinding, Deburring and Finishing
- Assembly and Packing
- Knowledge of tooling, fixtures, jigs and process development.




- Understanding of sheet metal drawings, GD&T; and tolerances.
- Knowledge of material grades such as CRCA, HR, GI, SS and Aluminium.

C. Productivity & Process Improvement

- Identify and implement productivity improvement activities.
- Improve machine utilization and operator efficiency.
- Reduce cycle time, setup time and manufacturing cost.
- Implement Lean Manufacturing, 5S, Kaizen and 7 QC tools.
- Identify and eliminate manufacturing bottlenecks.
- Drive continuous improvement and cost-saving initiatives.

D. Quality Management

- Ensure quality standards are maintained at every manufacturing stage.
- Monitor rejection, rework and process deviations.
- Coordinate with Quality for customer complaints and corrective actions.
- Implement root cause analysis using 5 Why and Fishbone techniques.
- Ensure compliance with control plans and work instructions.

E. Manpower Management

- Allocate manpower based on machine loading and production requirements.
- Monitor operator productivity and skill levels.
- Identify training requirements and develop multi-skilled operators.
- Ensure discipline, safety and adherence to standard operating procedures.

F. Machine & Maintenance Coordination

- Monitor machine breakdowns and downtime.
- Coordinate with Maintenance for preventive and breakdown maintenance.
- Improve machine availability and OEE.
- Ensure proper utilization and maintenance of tools, dies and fixtures.

G. Inventory & Material Management

- Monitor raw material consumption and process wastage.




- Ensure proper material handling and traceability.
- Coordinate with Stores and Purchase for material availability.
- Monitor WIP and finished goods inventory.
- Implement FIFO and Kanban wherever applicable.

H. Customer & Cross-functional Coordination

- Coordinate with customer-facing teams for delivery requirements.
- Review customer shortages and urgent requirements.
- Ensure timely dispatch as per customer schedules.
- Participate in customer audits and process reviews.

3. Key Performance Indicators (KPIs)

1. Production Plan vs Actual Achievement.
2. On-time Delivery Performance.
3. Machine Utilization and OEE.
4. Manpower Productivity.
5. Rejection and Rework Percentage.
6. Material Wastage Percentage.
7. Breakdown Hours.
8. Setup Time Reduction.
9. Cost Reduction Initiatives.
10. 5S and Safety Compliance.

4. Technical Skills Required

- Strong knowledge of sheet metal manufacturing processes.
- Ability to read and interpret engineering drawings.
- Knowledge of CNC Press Brake ,CNC Punching, MIG & TIG Welding, Assembly Operations.
- Knowledge of production planning and control.
- Knowledge of Lean Manufacturing and continuous improvement.
- Knowledge of MS Excel and ERP systems.
- Problem-solving and analytical skills.

5. Behavioral Competencies

- Leadership and team management.
- Decision-making and problem-solving.
- Effective communication.
- Cross-functional coordination.
- Customer focus.
- Ownership and accountability.
- Ability to work under production pressure.

6. Experience Requirements

- 7–8 years of experience in sheet metal manufacturing.
- Experience in handling shop-floor production activities.
- Exposure to production planning, manpower management and process improvement.
- Experience in handling multiple manufacturing processes and customer delivery requirements.

📌 Senior Engineer Production (Bengaluru)
🏢 MALLIK MULTITECHNOLOGIES PRIVATE
📍 Bengaluru

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