Position: Dimensional Variation Analysis (DVA) Engineer

Industry: Automotive / Automotive Engineering

Experience: 2–8 Years

Location: Pune, Maharashtra

Work Mode: Onsite

Qualification: BE / B.Tech Automobile Engineering

Job Summary

We are looking for experienced Dimensional Variation Analysis (DVA) Engineers with a strong background in the automotive domain. The candidate will be responsible for performing dimensional variation analysis, tolerance stack-up studies, and GD&T; analysis to ensure dimensional accuracy, product quality, and assembly feasibility of automotive components and systems.

The ideal candidate should have hands-on experience with DVA tools such as 3DCS / VisVSA, along with good knowledge of CATIA and automotive product development processes.

Key Responsibilities

- Perform dimensional variation analysis for automotive components, sub-assemblies, and complete vehicle assemblies.
- Conduct 1D, 2D, and 3D tolerance stack-up analysis to evaluate dimensional variations.
- Develop and execute variation simulation models using 3DCS / VisVSA software.
- Interpret engineering drawings, GD&T; specifications, and dimensional tolerances.
- Perform tolerance allocation and optimization to achieve functional and assembly requirements.




- Identify critical dimensions and analyze their impact on product fit, form, and function.
- Conduct root cause analysis for dimensional and assembly-related issues and recommend corrective actions.
- Work closely with Design, Manufacturing, Quality, and Supplier Engineering teams to resolve dimensional concerns.
- Support virtual assembly validation and manufacturing feasibility studies.
- Prepare and present dimensional variation analysis reports and technical recommendations.

Required Technical Skills
- Hands-on experience in 3DCS and/or VisVSA for dimensional variation analysis.
- Robust knowledge of GD&T; as per ASME Y14.5 standards.
- Practical experience in 1D, 2D, and 3D tolerance stack-up analysis.
- Working knowledge of CATIA V5/V6 for 3D product design and assembly modelling.
- Knowledge of Teamcenter or other PLM tools.
- Understanding of automotive components, assemblies, and manufacturing processes.
- Knowledge of tolerance allocation, variation simulation, and dimensional optimization.
- Basic understanding of fixture design, assembly processes, and virtual validation.

Pay: ₹30,000.00 - ₹80,000.00 per month

Work Location: In person

📌 Dimensional Variation Analysis (DVA) Engineer (Pune)
🏢 VR Automation
📍 Pune