Manage assembly line maintenance, equipment reliability and preventive maintenance activities to achieve production targets, improve OEE and minimize equipment downtime.
Key Responsibilities
- Drive assembly line KPIs: OEE improvement, zero accidents, zero customer complaints and scrap reduction.
- Monitor daily machine maintenance and ensure 100% preventive maintenance plan adherence.
- Ensure availability of manpower, materials and machines as per production plans.
- Conduct shift-start meetings and review safety, quality and downtime.
- Execute TPM activities, focused improvement projects and downtime reduction initiatives.
- Perform root cause analysis of equipment failures and implement corrective actions.
- Develop and update equipment maintenance check sheets.
- Manage spare parts consumption, requirements and procurement follow-ups.
- Handle maintenance manpower planning, shift schedules and handovers.
- Develop PLC programs using Ladder Logic, DCP Logic and Structured Text.
- Configure PLC communication with KUKA and FANUC robots.
- Develop and maintain Rockwell HMI screens (Panel View Plus 1000/1250).
- Troubleshoot Allen-Bradley PLCs, KUKA/FANUC robots and Lincoln welding machines.
- Ensure safety compliance during internal and subcontractor maintenance activities.
Skills:
- Solid expertise in Assembly Line Maintenance and TPM.
- Allen-Bradley PLC programming (RSLogix 5000 / Studio 5000).
- Ladder Logic, DCP Logic and Structured Text.
- KUKA / FANUC robot troubleshooting and PLC integration.
- Rockwell HMI – PanelView Plus 1000/1250.
- Preventive maintenance, OEE improvement and RCA.
- Knowledge of Lincoln welding machines.
- Willingness to work in shifts.
📌 Deputy Manager – Assembly Maintenance- Automotive Manufacturing (Pune)
🏢 Live Connections
📍 Pune
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