As part of the Global Manufacturing Engineering team, you will design and
develop tooling solutions to support final assembly operations across vehicle
programmes. You will collaborate with cross-functional teams to create
effective, ergonomic, and cost-effective tooling, including lift aids, fixtures,
and inspection gauges. This role combines design engineering, manufacturing
knowledge, and continuous improvement in a fast-paced automotive environment.

RESPONSIBILITIES

* Design and develop tooling solutions for final vehicle assembly operations,
including:
* Assembly lift aids for operator ergonomics and safety
* Fixtures for accurate positioning and support of components
* Gauges and checking fixtures for quality verification
* Create detailed 3D models and 2D drawings using CAD tools (e.g., CATIA V5/V6,
NX)
* Collaborate with manufacturing, production, and supplier teams to define
tooling requirements and integrate solutions into assembly lines
* Conduct feasibility studies and design reviews, considering
manufacturability, cost, and ergonomics




* Perform engineering analysis (e.g., FEA) to validate design strength and
performance
* Define materials, components, and manufacturing processes for tooling
* Support procurement and supplier development, including technical
specifications and build tracking
* Troubleshoot tooling issues during pilot builds and production ramp-up
* Drive continuous improvement initiatives for tooling and assembly processes
* Ensure compliance with safety, quality, and engineering standards
* Maintain accurate design documentation and technical records

QUALIFICATIONS

* Bachelor’s degree in Mechanical Engineering or related field
* ~3 years of experience in tooling design within manufacturing or automotive
assembly
* Proficiency in CAD software (CATIA or NX must)
* Strong understanding of:
* Tooling design (fixtures, gauges, lift aids)
* GD&T; and engineering drawings
* Manufacturing and fabrication processes
* Experience with PLM (Prod

📌 Tool Design Engineer – Final Assembly (Chennai)
🏢 Ford Motor
📍 Chennai