Robotic Tech Lead (Bengaluru)

Robotic Tech Lead (Bengaluru)

11 Sep
|
Sunstream
|
Bengaluru

11 Sep

Sunstream

Bengaluru

1. Role Summary

We are building a modular 6-axis industrial robot and cobot platform spanning multiple payload variants (5 kg, 15 kg, 25 kg, 50 kg and 100 kg) for pick-and-place, machine tending, assembly, palletising and general industrial automation. The platform includes our own kinematics and motion-control software, an in-house simulation and calibration environment (ROS2 / Ubuntu and Windows-native), G-code and program-driven robot control, and a family of interchangeable grippers.

As Robotics Technical Lead, you will own the end-to-end technical architecture of the 6-axis robot and cobot product line from joint-level servo control and inverse kinematics to simulation, safety certification readiness and customer deployment. This is a hands-on leadership role: you will write and review code, debug real hardware on the shop floor, and mentor a cross-functional team of firmware, mechanical, PCB and application engineers.

2. Key Responsibilities

Robot architecture and motion control

- Own the complete motion stack for the 6-axis robot and cobot variants: forward/inverse kinematics, Jacobians, singularity handling, trajectory generation, jerk-limited interpolation, dynamics and payload compensation.
- Design and tune closed-loop joint control (PID, feed-forward, impedance/admittance and current/torque control) across servo drives, harmonic-drive joints, absolute encoders and brakes.
- Define and maintain robot models (URDF/DH parameters, mass and inertia data) for each payload variant so a single control architecture scales from 5 kg to 100 kg.
- Lead calibration methodology — joint zeroing, kinematic and tool-centre-point (TCP) calibration, backlash and compliance compensation — and define repeatability and accuracy acceptance criteria.

Cobot-specific capability

- Drive collaborative-mode features: current/torque-based collision detection, safety-rated speed and separation monitoring, power-and-force-limited operation, hand-guiding/teach-by-demonstration and safe stop categories.
- Build safety architecture aligned to ISO 10218-1/-2 and ISO/TS 15066 for collaborative applications, plus functional-safety review, risk assessment and E-stop/safety-relay integration with mechanical and electrical teams.
- Own the operator experience for cobot deployment: teach pendant / UI workflows, waypoint teaching, program storage and one-click redeploy at customer sites.

Software platform and simulation





- Lead development of our in-house industrial-grade robot software: controller runtime, real-time layer on Linux (PREEMPT_RT / Xenomai-class determinism), motion API, and PC/HMI application.
- Own the simulation and digital-twin environment — ROS2 on Ubuntu plus the Windows-native simulator — including STL/CAD model swapping between robot variants, workspace and reach visualisation, collision checking, cycle-time estimation and continuous-motion stability/endurance runs.
- Deliver G-code driven robot control and post-processor support so CAM-style programs can drive the arm, alongside standard robot program formats.
- Define software engineering standards: C++/Python code structure, CMake builds, unit and hardware-in-the-loop tests, Git branching, CI/CD, versioning and release notes for controller firmware and application software.

Hardware and system integration

- Work with firmware, PCB and mechanical teams on servo drive selection, motor/gearbox sizing, EtherCAT/CANopen/CAN-FD field buses, safety I/O, cabling and control-cabinet architecture.
- Integrate end-effectors and peripherals: electromagnetic grippers, 2/3/5-finger grippers, wrist and custom grippers, force-torque sensors, 2D/3D vision, conveyors, PLCs and Modbus/OPC-UA/Ethernet-IP factory interfaces.
- Bring up new prototype arms — first power-on, joint commissioning, thermal and duty-cycle testing, endurance and repeatability qualification.

Technical leadership and delivery

- Lead, mentor and technically review a team of robotics, firmware and application engineers; run design reviews and code reviews.
- Convert product requirements into architecture documents, module specifications, stage-wise development plans and milestone-based schedules for prototype and go-to-market stages.
- Support pre-sales and customer engagements: feasibility studies, cycle-time and ROI analysis, application simulations, proof-of-concept cells, FAT/SAT and commissioning.
- Own technical documentation: design specs, safety files, integration manuals, service procedures,



training material and customer handover packs.

3. Required Qualifications

- Bachelor's or Master's degree in Robotics, Mechatronics, Electrical/Electronics, Instrumentation, Computer Science or a related engineering discipline.
- 8+ years of hands-on robotics or industrial automation experience, with demonstrable work on 6-axis articulated arms and/or cooperative robots — either building them or deploying them in production cells.
- Strong applied knowledge of robot kinematics, inverse kinematics, dynamics, trajectory planning and control theory, proven on real hardware rather than simulation only.
- Expert-level C++ and Python on Linux; comfortable with real-time constraints, multithreading and profiling.
- Practical ROS2 experience (nodes, topics/services/actions, lifecycle, DDS, ros2_control, MoveIt 2) and simulation tools such as Gazebo, Isaac Sim, RoboDK or equivalent.
- Embedded and motion hardware exposure: servo drives, motor controllers, encoders, EtherCAT/CANopen/CAN, RS-485, safety I/O and microcontroller or embedded-Linux targets.
- Demonstrated technical leadership: leading a small team, owning architecture decisions, reviewing others' designs and delivering a product to release.
- Strong debugging discipline across the hardware/software boundary — oscilloscopes, bus analysers, logs, torque and current traces.

4. Preferred / Advantageous

- Experience taking an industrial robot or cobot from prototype to series production, including DFM, supplier qualification and field service feedback loops.
- Familiarity with ISO 10218, ISO/TS 15066, ISO 13849 / Performance Level (PL d), CE marking and machinery-safety documentation.
- Robot brand experience — Universal Robots, Doosan, Techman, FANUC, ABB, KUKA, Yaskawa, Denso — including their programming environments and post-processors.
- Machine vision and bin-picking: camera calibration, hand-eye calibration, 3D point-cloud processing, pose estimation.
- Yocto / embedded-Linux build systems, OTA firmware update and secure boot for robot controllers.
- CAD/CAE literacy (SolidWorks, FreeCAD, Fusion) and ability to interpret mechanical drawings and STL/STEP models.
- Exposure to G-code, CNC post-processing or CAM workflows applied to robot motion.
- MISRA C / coding-standard compliance, cybersecurity awareness (CRA-style requirements) for connected industrial equipment.

📌 Robotic Tech Lead (Bengaluru)
🏢 Sunstream
📍 Bengaluru

Reply to this offer

Impress this employer describing Your skills and abilities, fill out the form below and leave Your personal touch in the presentation letter.

Subscribe to this job alert:

Get the latest job offers by email for: robotic tech lead (bengaluru) / bengaluru