21 Oct
|
Luzion
|
Changodar
QC ENGINEER (LED LIGHTING)
Company : Luzion Lighting Pvt. Ltd. Department : Quality Control / Production Location : Changodar, Ahmedabad, Gujarat, India Position : QC Engineer - LED Lighting Experience : 2-5 Years Employment Type : Full time
About the Role
Luzion Lighting Pvt. Ltd. is looking for a QC Engineer - LED Lighting to ensure the quality, reliability, and performance of LED lighting products throughout the manufacturing and testing process.
Key Responsibilities1. Incoming Material Quality Inspection
- Inspect incoming raw materials and components used in LED lighting products.
- Check the quality of:
- LED modules / LED chips
- LED drivers
- PCBs
- Aluminium profiles and housings
- Lenses and diffusers
- Connectors and wires
- Optical components
- SMPS / power supplies
- Other electrical and mechanical components
- Verify materials against approved specifications, drawings, samples, and purchase requirements.
- Identify and report defective or non-conforming materials.
1. In-Process Quality Control
- Monitor quality at different stages of the LED manufacturing and assembly process.
- Inspect:
- PCB assembly
- LED module installation
- Driver wiring
- Soldering and connections
- Mechanical assembly
- Fixture finishing
- Cable termination
- Sealing and waterproofing
- Ensure products are manufactured according to approved drawings, specifications, and quality standards.
- Identify manufacturing defects and coordinate with the production team for corrective action.
1. Final Product Inspection & Testing
- Conduct final inspection of completed LED lighting products.
- Check:
- Electrical performance
- Power consumption
- Voltage and current
- Wattage
- CCT
- Light output
- Colour consistency
- Dimming performance
- Physical appearance
- Dimensions
- IP protection requirements,
where applicable
- Ensure products meet approved quality parameters before dispatch.
1. LED Lighting Testing
Perform or coordinate relevant electrical and photometric testing, including:
- Voltage and current testing
- Wattage and power factor testing
- Insulation resistance testing
- Hi-Pot testing
- Earth continuity testing
- Burn-in / ageing tests
- LED temperature monitoring
- Driver performance testing
- CCT and colour consistency checks
- Lumen / light output verification
- Beam angle verification
- Dimming and control testing
- IP testing, where applicable
1. Quality Documentation
Maintain proper quality records, including:
- Incoming Inspection Reports
- In-Process Inspection Reports
- Final Inspection Reports
- Test Reports
- Non-Conformance Reports (NCR)
- Rejection Reports
- Corrective Action Reports
- Quality Checklists
- Calibration Records
- Product Inspection Records
Ensure all QC documentation is properly maintained and updated.
1. Defect Identification & Troubleshooting
- Identify electrical, mechanical, optical, and assembly-related defects.
- Investigate the root cause of recurring product failures.
- Coordinate with Production, R&D;, Design, Purchase, and Engineering teams to resolve quality issues.
- Implement corrective and preventive actions (CAPA).
- Monitor the effectiveness of corrective actions.
- Supplier Quality Control
- Support the inspection and evaluation of suppliers and incoming components.
- Report recurring material quality issues to the Purchase and Supplier Management teams.
- Assist in supplier corrective action processes.
- Ensure critical components meet approved specifications before entering production.
- Production & Dispatch Quality
- Conduct random and batch-wise inspections during production.
- Ensure finished products meet Luzion's approved quality standards.
- Approve or reject products based on inspection results.
- Ensure only approved products are released for packing and dispatch.
- Calibration & Testing Equipment
- Maintain records of testing and measuring equipment.
- Ensure QC instruments are properly calibrated.
- Monitor calibration schedules.
- Ensure testing equipment is used correctly and safely.
Required Technical Knowledge
- LED lighting products and manufacturing
- LED modules and LED drivers
- SMPS and power supplies
- PCB and electronic components
- Electrical wiring and connections
- AC/DC electrical testing
- Power factor
- Electrical safety testing
- LED thermal management
- CCT, CRI and colour consistency
- Lumen and light output
- Beam angles and optics
- IP ratings
- Dimming systems
- Basic photometric testing
- Root Cause Analysis
- CAPA
- 7 QC Tools
Quality Standards & Compliance
Knowledge of relevant LED lighting and electrical quality standards will be preferred.
Experience with standards such as:
- BIS / IS standards
- IEC standards
- CE requirements
- RoHS requirements
- EMC-related requirements
- IP protection standards
- Electrical safety requirements
will be an advantage.
Software & ToolsRequired
- MS Excel
- MS Word
- Basic ERP / production software knowledge
- Digital multimeter
- Power met
📌 Qc Engineer (Led Lights) (Changodar)
🏢 Luzion
📍 Changodar