Daily machine Inspection with Daily checklist.

- Carrying out Online PMS based on Checklist as per schedule in the shifts.
- Offline PMS checks and jobs (Monthly, Quarterly, Half-yearly and Yearly) to be done during any stoppages and Shutdowns.
- All PMS jobs carried out should be recorded in Checklist.
- Any abnormality identified during PMS and Daily inspection be filled in abnormality registers.
- Abnormality correction to be carried out regularly based on criticality and same to be updated in the register.
- Spare replacement for abnormality correction to be carried out during Machine stoppages
- Salvaging Activities to be carried on removed components and After repair same to identified and stored
- Spare requirements for abnormality correction to intimated to MRF immediately for procurement.
- Pending PMS jobs be noted down and priority to be given in next cycle.
- Kaizens and modification to be done to prevent machine failures.
- Early once Daily checklist and PMS check list needs to be revised by adding and Deleting jobs based on machine performance.
- Recent jobs which are added to PM be carried out as per schedule.

Ø Breakdown Maintenance Jobs :

- In case of any breakdown it needs to be attended immediately and machine to be made ready as early as possible
- If any temporary correction is done for any failure same has be to noted down in abnormality register and permanent correction to be carried out in next stoppages.




- RCA and WHY WHY analysis to be done for failures and preventive actions to be implemented.
- Based on RCA and WHY- WHY analysis PMS checks /Jobs to be added to the checklist.
- If any support required for major spares replacement additional manpower needs to be arranged based on needs.

Ø Condition Based Maintenance Jobs :

- Regular condition based maintenance such as Temperature monitoring of equipment’s, Flow monitoring to be carried as per schedule.
- Abnormality correction based on Special CBM jobs such as Vibration analysis, Lubrication oil analysis carried out once in 6 months.
- NAS value of major power packs (8 nos ) to be maintained less than 5. And same to be tested on monthly basis and report should be published.

Ø General Maintenance Jobs :

- Machine cleaning needs to be carried out as per schedule
- In case of any spillage of carbon, chemicals and oil during PMS and breakdown same needs to be collected and stored at designated locations
- Resource leakages (air, and Water) to be addressed immediately.
- 1S,2S of repair rooms need to maintained always.
- Apart from planned and unplanned maintenance job continuous improvement activity needs to carried out to improve the process and Productivity.
- Shifting of spares from stores to repair room and from repair room to machine are needs to be carried out (

📌 Maintenance Technician (India)
🏢 UPSPL Integrated Services
📍 India