About Company:

Our client is a renowned name in manufacturing of Pistons, Piston Rings, Gravity Casting, Pressure Die Casting & Coatings. It was established in the year 1968 by Mr. R.S. Arora. The company currently caters to both OEM and aftermarket demands in both domestic and export markets with a larger share in exports. It has an eco-friendly state-of-the-art infrastructure spread over 20,000 sq m. to deliver the highest technology standards, an extensive product range, ISO/TS 16949:2009 & ISO 14001 & 18001 Certification, talented management committed to quality and a R&D; centre with Engine Test Cell & flow analysis software.

Job Title: HPDC Deputy Manager Production
Job Location: Ghaziabad
Department: Foundry-HPDC
Experience: 7-8 Years
Industry Type: Auto Components Manufacturing
Employment Type: Full-time, Permanent
Education: B. Tech/Diploma- Mechanical Engineering

Job Responsibility
1. Monitor shift-wise production operations, allocate manpower according to production requirements, and ensure optimum utilization of available resources.
2. Ensure achievement of daily and monthly production targets as per the production plan and monitor material movement on the shop floor.
3. Monitor melting operations, molten metal temperature, metal quality, and metal supply to casting machines as per approved process specifications.
4. Set, monitor, and control HPDC process parameters, intensification pressure, metal temperature, die temperature, cycle time, and cooling parameters, as applicable to the machine and component.
5. Should be able to handle the department independently.
6. Set machine parameters according to component specifications,



conduct process trials, prepare process qualification sheets, and maintain inspection check sheets.
7. Monitor casting rejection, rework, and process defects; conduct root cause analysis and implement corrective and preventive actions to reduce rejection.
8. Identify and analyse common HPDC defects such as porosity, cold shuts, misruns, flash, shrinkage, die soldering, and dimensional variations, and implement suitable corrective actions.
9. Conduct trials for recent components and dies, establish stable process parameters, validate component quality, and prepare die trial and process validation reports.
10. Plan die loading and unloading activities according to the monthly production schedule and maintain updated die loading and unloading records.
11. Coordinate with the Die Maintenance Department to resolve die-related issues, monitor die condition, ensure timely preventive maintenance, and minimize die-related production losses.
12. Monitor planned versus actual production every hour, record production losses with reasons and timings, and initiate corrective actions for any shortfall.
13. Prepare daily and shift-wise production reports, rejection summaries, breakdown records, and production performance reports.
14. Monitor daily Overall Equipment Effectiveness (OEE)



reports for each machine, analyse availability, performance, and quality losses, and implement improvement actions.
15. Monitor machine breakdowns, coordinate with the Maintenance Department for timely resolution, maintain breakdown records, and reduce equipment downtime.
16. Monitor machine operating conditions, cycle times, shot consistency, and process stability to ensure reliable production and optimum machine utilization.
17. Monitor the availability and consumption of production consumables, including release agents, lubricants, cooling-related consumables, and other approved materials, and minimize wastage.
18. Prepare monthly Material Review Meeting (MRM) reports, analyse idle and non-moving inventory, monitor material utilization, and coordinate actions to reduce excess inventory.
19. Coordinate preventive maintenance of HPDC machines, auxiliary equipment, furnaces, die-temperature control systems, and other associated equipment with the Maintenance Department.
20. Maintain 5S standards, housekeeping, workplace organization, and proper storage of tools, dies, and materials.
21. Train operators in machine operation, parameter setting, defect identification, quality checks, standard operating procedures, and safe working practices.
22. Identify and implement Kaizen and process improvement initiatives to improve productivity, quality, cost, delivery, safety, and morale (PQCDSM).
23. Maintain production records, process parameter sheets, inspection records, die trial reports, and other applicable quality management system documents.

📌 HPDC Deputy Manager Production (India)
🏢 Talent Socio
📍 India