Key Responsibilities & Duties
Test Execution & Stand Operations
Setup & Operation: Configure and operate motor dynamometer test stands and associated test automation software/DAQ systems.
Test Execution: Perform functional, performance, efficiency, thermal, durability, endurance, load, torque, and open/close loop testing on electric motors, inverters, and controllers.
Electrical Testing: Execute specialized electrical testing including insulation resistance, Hi-Pot, voltage drop, continuity, and LCR measurements.
Environmental Testing: Operate high-voltage power supplies, power analyzers, climatic chambers, and specialized high-voltage test equipment safely.
Monitoring & Calibration: Monitor torque, speed, voltage, current, power, temperature, vibration, and efficiency parameters; conduct dyno setup and sensor calibration.
Hardware Preparation & Bench Build
Assembly & Harnessing: Build and maintain test setups, test benches, fixtures, crimping setups, wire harnesses, cable assemblies, and connectors.
PCBA Rework: Perform hands-on PCBA rework and component replacement (SMT and through-hole) using precision soldering and desoldering techniques.
Data Analysis, Reporting & Root Cause Analysis
Data Processing: Collect, review, analyze,



and summarize complex test data using DAQ systems, data loggers, and analytical tools.
Technical Documentation: Prepare explicit, accurate, and structured test reports for engineering reviews.
Troubleshooting: Diagnose DUT (Device Under Test) failures, instrumentation issues, wiring faults, and test stand hardware integration problems.
Root Cause Analysis: Support failure investigations using structured problem-solving methodologies (e.g., 8D, Fishbone, 5 Whys).
Lab Compliance & Safety
Safety Standards: Enforce strict adherence to ESD controls, electrical safety, high-voltage safety protocols, and laboratory procedures.
Lab Management: Maintain 5S standards, equipment usage logs, inventory records, and instrument calibration schedules to ensure continuous audit readiness.
Continuous Improvement: Participate in lab best-practice, standard work, and productivity enhancement initiatives.
Qualifications & Skill Requirements
Education & Experience
Diploma in Electrical, Electronics, Mechatronics, Mechanical Engineering, or a related discipline.
5 to 8 years of hands-on experience in electric motor dyno testing, electrical product validation, or laboratory test stand operations.

📌 Dyno Test Engineer Pune
🏢 ACL Digital
📍 Pune