Role & Responsibilities
• Lead the Electrical and Mechanical Design departments and ensure timely execution of all design projects.
• Manage the complete product design lifecycle from concept development, design, simulation, prototyping, testing, validation, and production release.
• Design, develop, and verify Electrical Motors.
• Perform and review electromagnetic, thermal, structural, and mechanical design calculations using analytical methods and engineering software.
• Review and approve engineering drawings, 2D/3D models, design calculations, Bills of Materials (BOMs), specifications, and technical documentation.
• Conduct design validation through FEA simulations, prototype testing, performance evaluation, and failure analysis.
• Ensure all designs comply with applicable IEC, IEEE, NEMA, IS, RDSO, and customer-specific standards.
• Provide technical support during manufacturing, assembly, testing, commissioning, and field troubleshooting.
• Drive product optimization through value engineering, design standardization, localization, and cost reduction initiatives.
• Lead design reviews, risk assessments, DFMEA, and root cause analysis for continuous product improvement.
• Evaluate and implement current technologies, materials, manufacturing processes, and engineering tools to enhance product performance and reliability.
• Interact with customers, consultants, certification agencies,



and vendors for technical discussions, design approvals, and project execution.
• Mentor, train, and develop Electrical and Mechanical Design Engineers while fostering a culture of innovation, collaboration, and continuous improvement.
• Ensure timely release and maintenance of engineering documents, design revisions, and configuration management records.
• Monitor departmental KPIs, project milestones, engineering quality, and on-time delivery of design outputs.
• Promote compliance with company quality systems, IRIS/ISO requirements, engineering best practices, and safety standards.
• Present project progress, technical reports, and engineering solutions to senior management and customers whenever required. Key Skills Required
• Strong expertise in Electrical & Mechanical Design of Electric Motors.
• Hands-on experience with Electromagnetic, Thermal, Structural, and Mechanical Design.
• Experience in prototype development, testing, validation, failure analysis, and product optimization.
• Proficiency in Motor-CAD, ANSYS Maxwell, ANSYS Mechanical, SolidWorks, Creo, AutoCAD and other CAD/CAE tools.
• FEA & Design Validation, GD&T;, DFM, DFMEA & Root Cause Analysis
• Thorough understanding of IEC, IEEE, NEMA, IS, RDSO, and Railway industry standards
• Product Development & Value Engineering

📌 Design Manager – Motor Division (Thane)
🏢 SAINI
📍 Thane