- DFM &
- Process Feasibility Analysis: Perform comprehensive DFM/DFA analysis on 3D CAD models (components, sub-assemblies, systems) during early gateway phases (Concept, Detailed Design, Pre-Production). Evaluate draft angles, wall thickness variations, parting lines, rib designs, undercut conditions, bend radii, draw depths, and weld flanges across stamping, molding, casting, sheet metal, and additive processes.
- Assembly Feasibility &
- Clearance Validation: Assess manual and automated assembly feasibility; verify operator hand clearance, tool access envelope (gun clearance, torque tool reach), blind assembly risks, and ergonomics. Drive part count reduction, modularization, fastener standardization, snap-fit integration, and error-proofing (Poka-Yoke design).
- Tolerance Stack-Up &
- GD&T; Optimization: Review 2D drawings and 3D PMI to ensure compliance with ASME Y14.5 / ISO standards. Conduct 1D, 2D, and 3D tolerance stack-up simulations (e.g., 3DCS, VSA) to identify variation risks impacting fit, flush, gap, and functional assembly tolerances.
- Tooling &
- Fixture Integration: Coordinate with stamping die designers, mold toolmakers, weld fixture designers, and automation engineers to validate part geometries against tooling and clamping constraints. Feed early manufacturing failure modes into DFMEA/PFMEA.




- Cross-Functional Design Reviews &
- Resolution: Generate detailed DFM scorecards, marked-up CAD models, and issue tracking logs. Participate actively in design reviews with Product Development (PD), Manufacturing Engineering (ME), and Tier-1 Suppliers to negotiate engineering change requests (ECRs/ECNs).
- Flexibility of Scope: This position is not limited to the above scope only; based on program needs, the resource may be required to perform other related design/process engineering activities.

SEGULA Technologies is a global engineering group, boosting the competitiveness of all major industrial sectors: automotive, aerospace, energy, rail, naval, life sciences, and telecoms. With a presence in more than 30 countries and 140 locations worldwide, the Group prioritizes close relationships with its clients, driven by the expertise of its 15,000 employees. As a leading engineering player putting innovation at the heart of its strategy, SEGULA Technologies manages large-scale projects, ranging from initial studies to industrialization and production. SEGULA TECHNOLOGIES is dedicated to gender balance and diversity, recognizing and recruiting talent of all backgrounds.

📌 Design for Manufacturing (DFM / DFA) Engineer (Chennai)
🏢 Segula Technologies
📍 Chennai