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Position: BIW Design Engineer / BIW Core EngineerObjective
Ensure robust BIW (Body-in-White) design for regional and global projects.
Support the Core Team Lead by providing inputs to the Global Team for standard harmonization and DFMEA updates.

Key Accountabilities
Assess BIW designs at various project milestones and provide feedback to the execution team.
Approve TKOs along with the execution team for change implementation.
Evaluate risks associated with design deviations and approve/reject deviations accordingly.
Update core DFMEA based on lessons learned.
Resolve chronic build and field issues.

Key ResponsibilitiesDesign Review Assessment
Technical discussions on current designs.
Cost and weight optimization reviews.
CAE status review and improvement tracking.
Lesson learned verification.
Field issue action tracking.

TKO Approval
Review TKO sheets with the design execution team.
Ensure adherence to design rules through review checklists.
Monitor craftsman issue closure status.
Validate feasibility with the execution team.

Design Deviation Management
Maintain deviation records.
Assess associated risks.
Approve or reject deviations based on risk assessment.

Issue Resolution
Resolve Level-2 issues during launch phases.




Address chronic unresolved post-SOP issues.

Standard Harmonization
Support data collection activities for harmonization.
Review lessons learned and incorporate them into DFMEA.

Essential Skills
Robust experience in BIW part development and material selection.
Knowledge of automotive product lifecycle management and manufacturing processes.
Functional science and analytical skills.
Section study and DMU analysis.
Proficiency in CAD tools (UG NX & CATIA).
Experience in DVPR and DFMEA creation and updates.

Additional Competencies
Design for Manufacturing (DFM).
Die process and die tryouts.
Cost and weight optimization.
GD&T; knowledge.
Spot welding and sheet metal design expertise.
Formability analysis.
Kinematic simulation.
Benchmarking and tear-down activities.
Regulatory compliance knowledge.
Team management and leadership experience.
Valuable communication, presentation, and problem-solving skills.

Desirable Skills
Experience with Teamcenter and UG NX.
Costing and testing knowledge.
Welding fixture design and gun-access studies.
Painting and sealing process knowledge.
Vendor development/SCM exposure.
Panel defect identification and correction.

📌 Biw Design Engineer Chennai
🏢 Lu0026T Technology Services (LTTS)
📍 Chennai