06 Nov
|
Frumar Agri Foods Pvt
|
Hyderabad
06 Nov
Frumar Agri Foods Pvt
Hyderabad
JOB DESCRIPTION MECHANICAL EXECUTIVE – FRESHER Snacks & Pickles Manufacturing Plant 1. Position Details Job Title Mechanical Executive – Fresher Department Maintenance & Engineering Industry Tejas foods L.L.LP Reporting To Assistant Manager Qualification Experience Diploma / B.E. / B.Tech in Mechanical Engineering Fresher – 0 to 1 year Employment Type Full-time Shift General / rotational shifts as per plant requirements 2. Job Purpose To support the Maintenance & Engineering team in ensuring reliable, safe and effective operation of production machinery and utility equipment. The role focuses on preventive maintenance, breakdown support, machine inspections, lubrication, troubleshooting, spare-parts management and TPM activities to reduce equipment downtime and production losses. 3. Key Responsibilities – Production Machinery Maintenance • Assist with maintenance of VFFS packing machines, continuous fryers, conveyors, chekodi machines, bottle-filling machines, vegetable-cutting machines, sealing machines and metal detectors. • Inspect bearings, belts, chains, gears, couplings, rollers, motors and gearboxes for wear or abnormal conditions. • Identify abnormal noise, vibration, overheating, leakage and mechanical looseness; report findings to the supervisor. • Support alignment, belt tensioning and replacement of worn components under supervision. • Coordinate with production operators to understand equipment problems and restore machine availability. 4. Preventive Maintenance (PM) and CLIT • Execute daily, weekly, monthly and quarterly preventive maintenance schedules as assigned. • Perform Cleaning, Lubrication, Inspection and Tightening (CLIT) activities. • Check lubrication levels, grease points, oil leakage, fasteners, guards and mechanical condition. • Update PM checklists, equipment history cards and maintenance records accurately. • Report missed PM tasks, abnormal conditions and repeat failures to the Maintenance Manager. 5. Breakdown Maintenance • Attend breakdowns with senior maintenance personnel and follow safe isolation procedures. • Record breakdown start time, restoration time, downtime and failure details.
• Assist in root-cause analysis and implementation of corrective and preventive actions. • Follow up with OEMs and service engineers for repairs, warranty claims and pending technical issues. • Verify machine condition after maintenance and support safe handover to Production. 6. Utility Equipment Support • Assist with inspection and maintenance of pumps, motors, gearboxes, pipelines and compressed-air lines. • Support routine inspection of thermic-fluid heating systems, air compressors, RO / water-treatment equipment, DG mechanical components and cooling systems. • Carry out specialized utility work only under the supervision of authorized and competent personnel. 7. TPM and Continuous Improvement • Participate in Total Productive Maintenance (TPM), Autonomous Maintenance and 5S activities. • Identify sources of leakage, contamination, wear and recurring equipment deterioration. • Maintain CLIT checklists and support machine-wise inspection programs. • Suggest practical improvements to reduce breakdowns, waste and maintenance costs. • Track repetitive failures and support permanent corrective actions. 8. Spare Parts and Documentation • Identify mechanical spare-parts requirements and support critical-spares planning. • Coordinate with Stores and Procurement for timely availability of spares. • Record spare-parts consumption, component replacements and maintenance work orders. • Assist in preparing technical specifications for mechanical components. • Maintain accurate equipment history, breakdown reports and PM records. 9. Safety, GMP and Food Hygiene • Follow LOTO and machine-isolation procedures under authorized supervision. • Use appropriate PPE and follow permit-to-work requirements where applicable.
• Prevent contamination from tools, fasteners, lubricants and removed components during maintenance. • Use food-grade lubricants where required by equipment and site standards. • Ensure guards and safety devices are restored before equipment handover. • Follow plant GMP, hygiene, sanitation and housekeeping requirements. 10. Key Performance Indicators (KPIs) KPI Expected Standard Preventive maintenance 100% as per approved schedule Measurement CLIT checklist PM plan vs. completed 100% as per assigned plan Breakdown documentation Checklist completion 100% of assigned breakdowns recorded Repeat failure tracking All identified repeat failures documented and escalated Breakdown log completeness Repeat-failure register Safety compliance 100% compliance with applicable procedures Training Safety observations / audit Complete assigned technical and safety training 5S / housekeeping Training records Meet assigned inspection standards 5S inspection results Spare-parts records Accurate and timely updates 11. Qualification and Required Skills • Diploma / B.E. / B.Tech in Mechanical Engineering. Stores / maintenance records • Basic understanding of bearings, belts, chains, gears, couplings, gearboxes, pumps and conveyors. • Basic knowledge of mechanical tools, measuring instruments and workshop practices. • Ability to read basic mechanical drawings and equipment manuals. • Basic understanding of preventive maintenance and troubleshooting. • Basic computer skills in MS Excel and MS Word; AutoCAD is an advantage. • Good observation, communication, documentation and problem-solving skills. • Willingness to learn, work as part of a team and follow safety instructions. 12. Behavioural Competencies • Safety-first mindset and discipline. • Proactive observation and timely escalation. • Teamwork with Production, Quality, Stores and Utilities. • Accountability for assigned tasks and records. • Openness to learning and continuous improvement.
Pay: ₹160,000.00 - ₹300,000.00 per year
Benefits:
- Health insurance
- Provident Fund
Work Location: In person
📌 Mechanical Executive (Hyderabad)
🏢 Frumar Agri Foods Pvt
📍 Hyderabad