1. Incoming Raw Material: Verified Chemical Composition and Maintained all relevant reports.
2. Die Casting : Process Parameter Verification and Maintained the reports.
3. Die Setting & Changeover: First-off Casting approvals and maintained full shot casting records.
4. Tool Room : Submitted Die Unloading Lost Shot and LCR reports to the tool room.
5. Rejection : Daily In-house rejection review meetings conducted and Implemented corrective actions.
6. Reporting : To be Prepared the Weekly and Monthly MIS report.
7. Documentation: Maintained the Internal Complaint Register and 4M Change reports.
8. Audits: Conducted process and product audits according to the established plan.
9. Maintenance: Managing Periodical maintenance of quality gauges and equipment.
10. Quality Control: Monitoring and controlling all in-process quality documents and records.
11. Staffing:
Please ensure that all Shift Line Inspectors are available and present as required.
12. Quality Standards: Ensure all cast parts strictly meet our quality standards and customer specification.
13. Process Improvement: Continuously monitor, evaluate, and improve casting processes.
14. Defect Analysis: Identify root causes of any casting defects and implement effective solutions.
15. Documentation: Maintain strict monitoring and control of all in-process quality documents and records.
16. Poka-Yoke Systems: Ensure all Poka-Yoke systems are currently operational and functioning correctly
17. Complaints: Manage and address all internal and customer complaints promptly.