Responsibilities & Key Deliverables

- Lead automation and controls engineering activities for current manufacturing facilities and model launch projects.

- Define plant-wide controls architecture, PLC standards, SCADA, HMI and industrial networking requirements.

- Develop automation strategies for Press, BIW, Paint, Assembly, Battery and Logistics operations.

- Lead specification, sourcing and implementation of PLCs, robots, vision systems, traceability systems and MES interfaces.

- Drive digital manufacturing, smart factory and Industry 4.0 initiatives.

- Lead integration of OT systems with MES, ERP, IIoT and analytics platforms.

- Manage controls suppliers, automation integrators and electrical contractors.

- Support electrical design reviews, control panel approvals, FAT, SAT and commissioning activities.

- Establish cybersecurity, data acquisition and plant connectivity standards.

- Drive troubleshooting, optimization and reliability improvement of automation systems.

Preferred Industries

ManufacturingManufacturing and Pr

Education Qualification

- B.E./B.Tech in Electrical, Electronics, Instrumentation, Mechatronics or Automation Engineering.

- M.Tech or certification in Automation, Controls, Industry 4.0 or Digital Manufacturing preferred.

General Experience

- 8-10 years of manufacturing engineering experience.

- Minimum 5 years in automation, controls engineering or industrial digitalization projects.

- Experience in automotive manufacturing projects is preferred.

- Exposure to greenfield plant setup,



commissioning and SOP support is highly desirable.

Critical Experience

Required Technical Expertise

- PLC programming and automation architecture.

- SCADA, HMI and industrial communication protocols.

- Industrial networking including Profinet, Ethernet/IP, Modbus and OPC-UA.

- Robot integration and automation systems.

- MES, IIoT, digital manufacturing and smart factory solutions.

- Electrical system design and industrial power distribution.

- Machine safety and functional safety systems.

- Data analytics, manufacturing intelligence and dashboard development.

- Project management and CapEx execution.

Preferred Platforms & Tools

- Siemens TIA Portal / PCS7.

- Rockwell Automation Studio 5000.

- Mitsubishi or Schneider PLC platforms.

- Ignition, WinCC, Wonderware or equivalent SCADA platforms.

- ABB, FANUC, Yaskawa or KUKA robot systems.

- Power BI, SQL and manufacturing analytics tools.

System Generated Core Skills

Performance MonitoringConveyor SystemsPneumaticsHydraulicsCostingWork EstimationProcess Knowledge - AssemblyIndustrial EngineeringProject ManagementQC ToolsKaizenQC StoryRoot Cause AnalysisEquipment ManagementEquipment MaintenanceProduct Knowledge -Vehicle SystemProduct Knowledge - AggregatesFixturesStatistical Analysis ToolsProcess ImprovementMethod Study & Work MeasurementLine BalancingErgonomicsResource ManagementQuality Management System (QMS)ISO 9001 - Quality Management

System Generated Secondary Skills

📌 Deputy Manager - Projects (Zahirabad)
🏢 Mahindra u0026 Mahindra
📍 Zahirabad